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BMW K1200RS Motorcycle Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Vehicle Type: Motorcycle Generation Covered Years: 1996-2005 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Long-distance riders, sport-oriented touring enthusiasts...
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Type: Motorcycle
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Sku: 570723
BMW K1200RS Motorcycle Complete Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Vehicle Type:
Motorcycle
Generation
Covered Years:
1996-2005
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Long-distance riders, sport-oriented touring enthusiasts
Competitive Analysis
Competitors At Launch:
Honda VFR, Kawasaki GTR series, Yamaha FJR1300 (later models)
Key Features
Engine Layout:
Inline-four, transverse
Drive Type:
Shaft drive
Aerodynamics:
Integrated fairing for rider protection and comfort
📋 Manual Details
Coverage Areas
Content Scope:
Complete Workshop Service and Repair
Page Count
Estimated Pages:
High (Typically 500+ pages for comprehensive motorcycle service manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (Likely PDF)
Searchability:
Searchable PDF text for quick information retrieval
Printability:
Printable pages for on-site workshop use
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, lubrication, cooling, fuel injection, ignition
Transmission:
Clutch, gearbox, final drive (shaft drive) inspection and repair
Chassis:
Frame, suspension (front and rear), steering system
Brakes:
Brake system diagnosis, overhaul, fluid service, ABS (if applicable)
Electrical:
Wiring diagrams, lighting, ignition, charging system, starter, instrument cluster
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank
Bodywork:
Fairings, seat, body panels, exhaust system
Instrumentation:
Dashboard, indicators, warning lights, sensor functions
Wheels And Tires:
Wheel bearing service, tire pressure recommendations, wheel removal/installation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake bleeding
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilds:
Detailed instructions for engine and transmission component rebuilds
Specifications:
Torque specifications, clearances, fluid capacities, electrical data
Calibration:
Throttle position sensor calibration, idle speed adjustment
Diagnostics:
Fault codes explanation and troubleshooting for Motronic ECU
Technical Depth
Diagnostic Capability:
Advanced diagnostics and troubleshooting for complex issues
Rebuild Scope:
Comprehensive engine, gearbox, and suspension rebuild procedures
Component Disassembly:
Detailed instructions for complete component disassembly and reassembly
📊 Manual Specifications
File Format
Format Details:
Adobe PDF, optimized for digital viewing and printing
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
16-valve DOHC Inline-4
Displacement:
1171 cc (later increased in specific iterations)
Bore X Stroke:
70.5 mm x 75 mm
Compression Ratio:
10.1:1
Performance
Horsepower:
Approx. 108-110 hp @ 7500 rpm
Torque:
Approx. 115 Nm (85 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (95 RON or higher)
Cooling System
Type:
Liquid-cooled
Lubrication
System:
Wet sump
Ignition System
Type:
Digital CDI with dual spark plugs per cylinder
Engine Components
Valve Train:
Camshafts driven by duplex chain
Pistons:
Lightweight alloy, three-ring design
🔧 Transmission
Standard
Type:
6-speed manual sequential gearbox
Clutch Type:
Hydraulically actuated multi-plate wet clutch
Features
Final Drive:
Enclosed shaft drive with Paralever single-sided swingarm
Gear Ratios
Gear Ratios 1-6:
Specific ratios provided in manual (e.g., 1st: ~2.46, 6th: ~0.90)
Transmission Fluid
Type:
BMW recommends specific gearbox oil or equivalent (e.g., SAE 75W-90 GL-5)
📐 Dimensions
Exterior
Length:
Approx. 2240 mm (88.2 in)
Width:
Approx. 920 mm (36.2 in)
Height:
Approx. 1380 mm (54.3 in) (seat height varies)
Weights
Dry Weight:
Approx. 238 kg (525 lbs)
Wet Weight:
Approx. 260 kg (573 lbs) (fully fueled)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
Fuel Capacity:
21 Liters (5.5 US gal)
Wheelbase
Wheelbase:
Approx. 1570 mm (61.8 in)
Wheels And Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
170/60 ZR17
Front Wheel Size:
3.50 x 17
Rear Wheel Size:
5.00 x 17
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad Integral ABS (often optional or standard depending on year/market)
Active Features
Braking System:
Dual front discs with 4-piston calipers, single rear disc
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital display for trip computer, gear indicator, fuel level, warning lights
Driver Assistance
ABS:
Integral ABS (combination braking and antilock function)
Connectivity
Diagnostic Port:
BMW proprietary diagnostic connector for engine management and ABS diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually
Valve Check Interval:
Typically every 20,000 km (12,000 miles)
Fluid Specifications
Engine Oil Type:
BMW Advanced Synthetic SAE 5W-40 or 10W-40 (API SG/SH/SJ, JASO MA)
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US qt) with filter change
Brake Fluid Type:
DOT 4
Coolant Type:
BMW Antifreeze/Coolant (Ethylene glycol based, silicate-free)
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, driveshaft splines, regulator/rectifier
Potential Electrical Issues:
Starter motor solenoid, intermittent instrument cluster faults
Maintenance Items In Manual
Spark Plugs:
NGK CR9EK or equivalent, gap specification: 0.7-0.8 mm
Air Filter:
Replacement interval: typically 20,000 km (12,000 miles) or as needed
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division History:
Long-standing history in motorcycle production, known for engineering quality and innovation.
Model Evolution
Introduction Year:
1996
Key Updates:
Minor updates throughout its production run, including ABS integration, ECU tuning, and cosmetic changes.
Production
Production Period:
1996-2005
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its comfortable ride, excellent wind protection, and strong engine performance, making it a capable sport-tourer.
Ratings
User Reviews:
Consistently rated highly by owners for long-distance comfort and reliability.
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