BMW M3 2004 All Service Manual Repair

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2004 Generation: E46 M3 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Segment: High-performance compact executive car (Sports...

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Type: Car

Vendor:

Sku: 486310

Tags: 2004 BMW Car Cars M3 Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Generation:

E46 M3

Codes

Chassis Code:

Engine Code:

👋 Introduction

Market Position

Segment:

High-performance compact executive car (Sports Coupe/Convertible)

Competitive Analysis

Competitors:

Porsche 911 Carrera, Mercedes-Benz C63 AMG, Audi RS4

Key Features

Performance Focus:

Engineered for track-day capability and spirited driving

Driver Engagement:

Emphasis on driver feedback, balanced chassis, and powerful naturally aspirated engine

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair, service, and maintenance

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (S54), Driveline, Transmission (SMG/Manual), Differentials, Axles

Chassis:

Suspension (Front/Rear), Steering, Brakes (ABS/DSC), Wheels & Tires

Electrical:

Engine Control Unit (ECU), Lighting, HVAC Controls, Infotainment, Body Electronics, SRS (Airbag)

Body:

Body Panels, Doors, Glass, Interior Trim, Convertible Top (if applicable)

Procedures Included

Diagnostics:

Troubleshooting guides, fault code interpretation, diagnostic tool procedures

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Repair:

Component removal and installation, sub-assembly repairs, adjustments

Overhaul:

Engine rebuild procedures, transmission overhaul, differential rebuilding

Technical Depth

Depth:

Detailed step-by-step instructions, torque specifications, special tool requirements, wiring diagrams, schematics

📊 Manual Specifications

File Format

Format Details:

Searchable PDF, printable pages, high-resolution diagrams

Print Quality

Quality:

Digital reproduction of original factory documentation

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 6-cylinder, Naturally Aspirated

Displacement:

3.2 Liters (3246 cc)

Engine Code:

S54B32

Performance

Horsepower:

333 hp @ 7900 rpm

Torque:

262 lb-ft (355 Nm) @ 4900 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs)

Engine Features

Valvetrain:

Dual Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing)

🔧 Transmission

Standard

Transmission Type:

6-speed Manual Transmission (Getrag 420G)

Optional

Transmission Type:

6-speed SMG II (Sequential Manual Gearbox) with Drivelogic

Features

Clutch:

Hydraulic clutch actuation

Drivetrain

Drivetrain:

Rear-Wheel Drive (RWD)

Differential

Differential Type:

Limited-Slip Differential (LSD)

📐 Dimensions

Exterior

Coupe Length:

177.5 inches (4508 mm)

Coupe Width:

71.5 inches (1816 mm)

Coupe Height:

53.1 inches (1349 mm)

Convertible Height:

53.7 inches (1364 mm)

Wheelbase:

107.4 inches (2729 mm)

Weights

Curb Weight Coupe:

3415 lbs (1550 kg)

Curb Weight Convertible:

3704 lbs (1680 kg)

Cargo

Trunk Volume Coupe:

11.1 cu ft (314 L)

Wheels Tires

Wheel Size Front:

18x8.0 inches

Wheel Size Rear:

18x9.0 inches

Tire Size Front:

225/40 R18

Tire Size Rear:

255/35 R18

Bolt Pattern:

5x120 mm

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not Rated / Not Tested

IIHS Side Impact:

Active Features

Stability Control:

Dynamic Stability Control (DSC)

Traction Control:

M-Dynamic Traction Control (MDTC)

Braking:

Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD)

Passive Features

Airbags:

Front airbags, Side airbags, Optional Head airbags

Seatbelts:

3-point inertia-reel seatbelts with pretensioners

Rollover Protection:

Pop-up roll bars (Convertible)

💡 Technology Features

Infotainment

Navigation:

Optional BMW Professional Navigation System

Audio:

Harmon Kardon audio system (optional)

Driver Assistance

Parking Sensors:

Optional Park Distance Control (PDC)

Connectivity

Bluetooth:

Optional Bluetooth phone integration

Comfort Features

Climate Control:

Automatic Climate Control

🔧 Maintenance

Service Intervals

Oil Change:

BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or as indicated by vehicle.

Spark Plugs:

Approx. 60,000 miles

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles

Brake Fluid Flush:

Every 2 years

Fluid Specifications

Engine Oil Type:

SAE 10W-60 Synthetic (BMW High Performance Engine Oil HT)

Engine Oil Capacity:

8.0 Liters (8.5 US Quarts) with filter

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)

Transmission Fluid Manual:

SAE 75W-90 Synthetic Gear Oil

Transmission Fluid Smg:

ATF Dexron III or equivalent (specific to hydraulic system)

Differential Fluid:

SAE 75W-140 Synthetic Gear Oil (LS)

Known Issues

Rod Bearings:

Premature wear on connecting rod bearings is a common and significant concern, especially on earlier models. Recommended replacement with upgraded bearings.

Throttle Actuators:

Failure of the electronic throttle actuators can lead to limp mode or engine performance issues.

Subframe Mounts:

Cracking or separation of rear subframe mounting points due to stress.

Vanos Seals:

Degradation of VANOS seals can cause rough idle and performance loss.

📚 Vehicle History

Brand Heritage

Bmw Motorsport:

BMW M GmbH division legacy of motorsport success

Model Evolution

E46 Generation:

Fourth generation of the BMW 3 Series, with the M3 being the high-performance variant.

S54 Engine Heritage:

Evolution of the S38 engine used in the E36 M3, with a focus on higher revving and power.

Production

Production Years:

2000-2006 (E46 M3)

Manufacturing Location:

Regensburg, Germany

🏆 Awards & Recognition

Recognitions

Car And Driver Best:

Car and Driver's 10Best list multiple times.

Motor Trend Comparison:

Consistently ranked highly in performance car comparisons of its era.