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BMW M3 2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2005 Generation Generation Code: E46 Generation Years: 2000-2006 Codes Chassis Code: E46 👋 Introduction Market Position Market Segment: High-performance compact executive...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2005
Generation
Generation Code:
E46
Generation Years:
2000-2006
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Market Segment:
High-performance compact executive sports sedan/coupe.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class AMG, Audi S4, Porsche 911 (Carrera).
Key Features
Driving Dynamics:
Renowned for exceptional handling, steering feel, and balanced chassis.
Engine Performance:
Naturally aspirated inline-six engine known for its linear power delivery and high revving nature.
Design Iconography:
Widely considered one of the most iconic M cars, praised for its aggressive yet understated styling.
Value Proposition
Manual Value:
Essential for owners and independent workshops seeking to maintain and repair this precise German performance machine.
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Page Count:
Over 3000 Pages (Comprehensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, lubrication, cooling
Engine Management:
Fuel injection, ignition system, emissions control, ECU diagnostics
Transmission Manual:
Removal, installation, overhaul, shift mechanism
Transmission Automatic:
Removal, installation, overhaul, valve body, electronic controls
Drivetrain:
Driveshaft, differential, axles, wheel bearings
Suspension:
Front and rear suspension, struts, shocks, springs, control arms, bushings
Steering:
Power steering system, steering rack, column, alignment
Brakes:
Hydraulic system, ABS, DSC, brake pads, rotors, calipers, fluid service
Electrical System:
Battery, charging system, starter, alternator, lighting, wiring diagrams
Body And Chassis:
Body panels, doors, windows, sunroof, interior trim, corrosion protection
Heating Ventilation And Air Conditioning HVAC:
Component testing, refrigerant service, climate control unit
Infotainment And Navigation:
Radio, CD player, navigation system (if applicable), speaker system
Safety Systems:
Airbags, seatbelt pre-tensioners, seatbelt mechanisms
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks
Scheduled Maintenance:
Brake service, coolant flush, differential fluid change, transmission fluid change
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Repair Procedures:
Step-by-step instructions for component replacement and repair
Diagnostic Testing:
Procedures for testing sensors, actuators, and control modules
Wiring Diagrams:
Detailed electrical schematics for all systems
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds.
Diagnostic Tools:
Information relevant for use with BMW ISTA/D (Inpa) and other diagnostic tools.
📊 Manual Specifications
File Format
PDF Searchable:
Yes
PDF Printable:
Yes
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S54
Engine Type:
Naturally Aspirated Inline-6 (Straight-Six)
Displacement:
3.2 Liters (3246 cc)
Bore X Stroke:
87.0 mm x 91.0 mm
Compression Ratio:
11.5:1
Valvetrain:
DOHC, 4 valves per cylinder, Double VANOS (Variable Valve Timing)
Redline:
8000 RPM
Performance
Horsepower:
333 hp @ 7900 RPM
Torque:
262 lb-ft (355 Nm) @ 4900 RPM
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91+ Octane)
Throttle Body:
Individual throttle bodies (ITBs) for superior throttle response.
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (Getrag 420G)
Optional
Type:
6-speed Sequential Manual Gearbox (SMG II) - Optional
Features
Clutch:
Hydraulically actuated single dry plate clutch.
Differential:
Limited-slip differential (LSD) with variable lock-up.
Smg Features:
Driver-selectable shift modes, paddle shifters, clutchless operation.
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.9 inches (1750 mm)
Height:
53.7 inches (1365 mm)
Wheelbase:
107.4 inches (2729 mm)
Front Track:
58.4 inches (1483 mm)
Rear Track:
59.4 inches (1509 mm)
Weights
Curb Weight:
3428-3599 lbs (1555-1632 kg) depending on configuration
Gross Weight Rating:
4431 lbs (2010 kg)
Cargo
Trunk Volume:
11.0 cubic feet (311 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for 2005, but E46 platform generally performed well.
IIHS Side Impact:
Not explicitly rated for 2005, but E46 platform generally performed well.
Active Features
Traction Control:
Automatic Stability Control + Traction (ASC+T) standard, Dynamic Stability Control (DSC) available.
ABS:
Anti-lock Braking System (ABS) standard.
Brake Assist:
Brake Force Display (BFD) standard.
Passive Features
Airbags:
Frontal airbags, front side-impact airbags.
Seatbelts:
Three-point inertia-reel seat belts with front force limiters and pre-tensioners.
Rollover Protection:
Reinforced A-pillars and B-pillars.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional RDS CD player with optional navigation.
Audio System:
Standard 6-speaker system, optional Harman Kardon Hi-Fi system.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional Park Distance Control (PDC) front and rear.
Connectivity
Auxiliary Input:
Optional auxiliary audio input.
Bluetooth:
Optional Bluetooth preparation for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or annually, depending on driving conditions (check manual for specific recommendation).
Brake Fluid Flush:
Every 2 years (BMW recommends DOT 4).
Coolant Flush:
Every 2-4 years or as per inspection. BMW Blue coolant specified.
Transmission Fluid Change Manual:
BMW typically lists as 'lifetime' but recommends inspection and change every 60,000-100,000 miles.
Transmission Fluid Change Automatic Smg:
BMW typically lists as 'lifetime' but recommends inspection and change every 60,000-100,000 miles.
Differential Fluid Change:
Every 50,000 - 60,000 miles. BMW recommends specific gear oil.
Spark Plugs:
Replace every 60,000 miles (NGK BKR6EQUP recommended).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 0W-40, BMW Longlife-01 approved (e.g., Castrol Edge Professional OE).
Coolant:
BMW Blue Antifreeze/Coolant (G48) - 50/50 mix with distilled water.
Brake Fluid:
DOT 4 High Performance Brake Fluid.
Transmission Fluid Manual:
Pentosin MTF LT-2 or equivalent.
Transmission Fluid Automatic Smg:
Pentosin ATF-1 or BMW P/N 83 22 0 024 359.
Differential Fluid:
BMW Hypoid Gear Oil G2 (API GL-5) or equivalent (e.g., Pentosin Gear Oil).
Known Issues
Rod Bearings:
Increased wear is a common concern in high-mileage S54 engines; manual covers inspection and replacement.
Subframe Cracks:
Cracking of the rear subframe mounting points; manual includes inspection points.
Throttle Actuators:
Potential failure of the electronic throttle actuators; manual provides diagnostics.
Crankshaft Hub Bolt:
Failure of the crankshaft hub bolt, leading to timing chain issues; manual covers inspection and correct torque procedures.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH (formerly Motorsport) has a long history of producing motorsport-derived performance vehicles.
Model Evolution
E46 M3 Introduction:
Introduced in 2000 as the third generation of the M3.
Facelift Changes:
Minor updates for 2004 model year, including revised front bumper, side skirts, and interior trim.
Special Editions:
Includes the limited-production M3 CSL (Coupe Sport Lightweight) and M3 Convertible.
Production
Production Years:
2000-2006
Manufacturing Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Frequently named to Car and Driver's 10Best lists during its production run.
Motor Trend Car Of The Year:
Nominated and recognized for its performance credentials.
Ratings
Performance Magazine Reviews:
Consistently lauded by automotive press for its driving dynamics, engine, and track capability.
Certifications
Manual Quality Assurance:
Produced to meet BMW's exacting standards for technical documentation.