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BMW M3 2004 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2004 Chassis Code: E46 Codes Engine Code Primary: S54 👋 Introduction Market Position Segment: High-performance compact executive car Target Audience: Enthusiasts,...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2004
Chassis Code:
E46
Codes
Engine Code Primary:
S54
👋 Introduction
Market Position
Segment:
High-performance compact executive car
Target Audience:
Enthusiasts, owners, and independent repair shops specializing in BMW vehicles.
Competitive Analysis
Competitors:
Mercedes-Benz C-Class AMG, Audi S4, Cadillac CTS-V, Lexus IS F
Key Features
Performance Focus:
Designed for owners and technicians who need to maintain and repair the M3's high-revving naturally aspirated S54 engine and performance-oriented chassis.
Accuracy:
Provides factory-level technical information and procedures.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim/Transmissi ons Types
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the S54 engine, including VANOS system, lubrication, cooling, and timing.
Engine Management:
Engine control unit (ECU) diagnostics, sensor data interpretation, fuel injection, ignition timing, emissions control systems (secondary air, charcoal canister).
Transmission Manual:
Service and repair procedures for the Getrag 420G 6-speed manual transmission, including clutch, gearshift linkage, and gearbox lubrication.
Transmission Automatic:
Repair and maintenance for the SMG (Sequential Manual Gearbox) II, including hydraulic system, actuators, and control unit.
Drivetrain:
Rear axle differential service, driveshaft inspection and replacement, wheel bearing service.
Suspension Front:
MacPherson strut overhaul, control arm bushing replacement, sway bar service, steering component inspection.
Suspension Rear:
Multi-link suspension service, trailing arm bushing replacement, shock absorber and spring replacement, wheel alignment procedures.
Brakes:
Hydraulic system diagnostics, ABS/DSC control unit service, brake pad and rotor replacement, caliper overhaul, brake fluid bleeding procedures.
Steering:
Power steering system maintenance, rack and pinion inspection, steering column adjustments.
Electrical System:
Complete wiring diagrams, fuse and relay identification, starter, alternator, battery service, lighting system diagnostics.
Body And Chassis:
Panel removal and installation, door mechanisms, hood and trunk operation, rust prevention and repair techniques.
Climate Control:
HVAC system diagnostics, refrigerant handling, blower motor, evaporator, and condenser service.
Interior Trim
Interior Trim Removal:
Removal and installation of dashboard components, door panels, seats, and headliner.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-offs.
Troubleshooting Diagnostics:
Systematic fault finding procedures for all major vehicle systems, diagnostic trouble code (DTC) interpretation.
Engine Rebuild:
Complete engine overhaul instructions, including crankshaft, connecting rod, piston, cylinder head, and valve train assembly.
Transmission Overhaul:
Detailed steps for disassembling, inspecting, and reassembling both manual and SMG transmissions.
Brake System Repair:
Bleeding the brake system, replacing brake lines, servicing ABS/DSC components.
Electrical Diagnostics:
Tracing electrical faults using wiring diagrams, testing sensors and actuators, troubleshooting control modules.
Suspension Geometry Correction:
Detailed instructions for wheel alignment procedures and adjustments.
Component Replacement:
Step-by-step guides for replacing common wear items and major components.
Diagnostic Tool Usage:
Information on using BMW's diagnostic tools (e.g., DIS, ISTA/E) for advanced diagnostics and coding.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Quality:
High-resolution, clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Engine Displacement:
3.2 Liters (3246 cc)
Engine Code:
S54B32
Redline:
8000 RPM
Performance
Horsepower Us Spec:
333 hp @ 7900 RPM
Torque Us Spec:
262 lb-ft @ 4900 RPM
Bore X Stroke:
87.0 mm x 91.0 mm
Compression Ratio:
11.5:1
Fuel System
Fuel Delivery:
Sequential Multi-point Fuel Injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91+ octane recommended)
Engine Internals
Valvetrain:
DOHC, 24 valves, Double VANOS
🔧 Transmission
Standard
Type:
Getrag 420G 6-speed Manual Transmission
Optional
Type:
SMG II (Sequential Manual Gearbox)
Features
Clutch Type Manual:
Hydraulically actuated, single-plate dry clutch
Smg Modes:
Sport, Normal, and Sequential shift modes
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-1 or equivalent (e.g., Pentosin MTF2)
Smg Hydraulic Fluid:
BMW P/N 83 29 0 429 572 or Pentosin CHF 11S
📐 Dimensions
Exterior
Wheelbase:
2760 mm (108.7 in)
Length:
4488 mm (176.7 in)
Width:
1780 mm (70.1 in)
Height:
1374 mm (54.1 in)
Weights
Curb Weight Manual:
1570 kg (3461 lbs)
Curb Weight Smg:
1585 kg (3494 lbs)
Wheels Tires
Wheelbase Front Tire:
225/40R18
Wheelbase Rear Tire:
255/35R18
Wheel Bolt Pattern:
5x120
Wheel Offset Front:
ET47
Wheel Offset Rear:
ET50
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (as per contemporary NHTSA testing standards)
IIHS Front Offset:
Good (as per contemporary IIHS testing standards)
Active Features
ABS:
Standard (Anti-lock Braking System)
Asc:
Standard (Automatic Stability Control)
Dsc:
Standard (Dynamic Stability Control)
Traction Control:
Standard (M-Dynamic Mode selectable)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Front side-impact airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional RDS CD player with optional navigation system.
Audio System:
Standard 6-speaker system, optional Harman Kardon Logic 7 surround sound.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Connectivity
Phone Integration:
Optional Bluetooth preparation for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (Condition Based Service - CBS), typically 10,000-15,000 miles or annually.
Inspect Brakes:
Every 15,000 miles or annually.
Spark Plug Replacement:
Every 60,000 miles.
Coolant Flush:
Every 2-3 years or 30,000-45,000 miles.
Transmission Fluid Manual:
Recommended every 60,000 miles or as per CBS.
Differential Fluid:
Recommended every 60,000 miles or as per CBS.
Fluid Specifications
Engine Oil Type:
SAE 10W-60 Synthetic (BMW M TwinPower Turbo or equivalent like Castrol Edge Professional OE 10W-60)
Engine Oil Capacity:
6.5 liters (6.9 US quarts)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Brake Fluid Type:
DOT 4 (BMW recommends DOT 4 HP or equivalent)
Known Issues
Rod Bearings:
Increased wear on connecting rod bearings is a common concern requiring proactive inspection and potential replacement.
Vanos System:
VANOS (Variable Valve Timing) solenoids and pump can fail, leading to rough idle and performance loss.
Subframe Mounts:
Cracking or separation of rear subframe mounting points due to chassis stress.
Oil Slurry:
Formation of oil sludge in the oil pan and pickup tube due to insufficient oil changes or extended high-RPM operation without proper cooling.
Eats Brake Pads:
High-performance nature leads to rapid wear of brake pads and rotors.
📚 Vehicle History
Brand Heritage
Bmw M Division:
Established for high-performance motorsport applications, known for engineering precision and driving dynamics.
Model Evolution
E46 M3 Generation:
Fourth generation M3, succeeding the E36 M3. Introduced in 2000 for the 2001 model year.
E46 M3 Variants:
Coupe (E46/2) and Convertible (E46/3) body styles.
Production
Production Years:
2000-2006
Production Locations:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Best 10:
Named to Car and Driver's 10Best list in 2001, 2002, 2003, and 2004.
Motortrend Performance Car Of The Year:
Competed strongly for performance car of the year awards in its class.
Certifications
Euro Emission Standards:
Meets Euro 3 emission standards.