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1998 BMW M5 E39 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M5 Model Generation: E39 Model Year: 1998 Codes Chassis Code: E39 👋 Introduction Market Position Positioning: High-performance luxury sport sedan. Competitive Analysis Competitors:...
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1998 BMW M5 E39 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Model Generation:
E39
Model Year:
1998
Codes
Chassis Code:
E39
👋 Introduction
Market Position
Positioning:
High-performance luxury sport sedan.
Competitive Analysis
Competitors:
Competed against models like the Mercedes-Benz E55 AMG, Audi S6, and Jaguar XJR.
Key Features
Performance Focus:
Engineered for exceptional performance, handling, and driver engagement.
Value Proposition:
Offers dealership-level repair information in a convenient digital format for owners and independent workshops.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for all 1998 BMW M5 E39 models.
Repair Scope:
A-Z repairs, from basic maintenance to complex diagnostics and component overhauls.
Page Count
Estimated Page Count:
N/A (Digital format, content density variable)
Manual Type
Type:
Factory-level Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
File Format Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible.
Software Requirements:
Adobe PDF Reader and WinZip (free online).
Accessibility:
Printable pages, zoomable images, searchable text (PDF functionality).
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine mechanics, control systems, fuel delivery, emissions, intake, exhaust, cooling, lubrication, ignition, starting, and charging systems.
Drivetrain:
Includes automatic and manual transmissions, clutch, transfer case, propeller shaft, drive shafts, differentials, and axles.
Suspension Steering Brakes:
Covers suspension, tires, wheels, brake control, brake systems (including parking brake), and steering (including power steering).
Electrical Electronics:
Extensive electrical system coverage, including wiring schematics, lighting, instrumentation, audio/visual systems, horn, wipers, washers, door locks, and multiplex/CAN communication.
Body Interior Safety:
Addresses air conditioning, supplementary restraint systems (SRS), seat belts, engine immobilizer, cruise control, meters, instrument panel, seats, engine hood, doors, exterior/interior trim, glass, mirrors, and windshield.
Procedures Included
Maintenance Procedures:
Step-by-step maintenance procedures, fluid changes, filter replacements, and scheduled servicing.
Diagnostic Procedures:
Detailed diagnostic charts, troubleshooting guides, and fault code interpretation.
Repair Procedures:
Comprehensive step-by-step repair instructions for all major components and systems.
Installation Procedures:
Instructions for component removal, installation, and adjustment.
Technical Data Specs:
Provides all necessary technical specifications, torque values, clearances, and tolerances.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics.
Illustrations Diagrams:
Includes numerous diagrams, illustrations, and high-quality photographs to guide repairs.
Wiring Schematics:
Complete and detailed wiring schematics for all electrical systems.
⚙️ Engine Specifications
Primary Engine
Engine Code:
S62B50 (US Market), S62 (Euro Market)
Engine Type:
Naturally aspirated V8
Displacement:
4.9 liters (4941 cc)
Bore X Stroke:
94.0 mm x 89.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Us:
394 hp @ 6600 rpm
Horsepower Euro:
400 hp @ 6600 rpm
Torque Us:
368 lb-ft @ 5000 rpm
Torque Euro:
369 lb-ft @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with individual throttle bodies (ITB) for each cylinder.
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Control System
Engine Management:
Siemens MSS 52 Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
6-speed manual transmission (Getrag 420G)
Optional
Type:
None offered for the E39 M5.
Features
Clutch:
Hydraulically operated single dry plate clutch.
Differential:
Limited-Slip Differential (LSD) with adjustable lock percentage.
📐 Dimensions
Exterior
Length:
4,876 mm (192.0 in)
Width:
1,791 mm (70.5 in)
Height:
1,451 mm (57.1 in)
Wheelbase:
2,830 mm (111.4 in)
Weights
Curb Weight:
1,795 kg (3,957 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for driver and front passenger)
IIHS Moderate Overlap Front:
Good
Active Features
Traction Control:
Automatic Stability Control (ASC) / Automatic Stability Control + Traction (ASC+T)
Brake System:
Anti-lock Braking System (ABS), ventilated discs front and rear.
Passive Features
Airbags:
Driver and front passenger airbags, side airbags.
Seat Belts:
Three-point inertia-reel seat belts with pretensioners and force limiters.
Chassis Structure:
Reinforced chassis structure and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory BMW Professional CD/radio system, optional Harman Kardon audio.
Navigation:
Optional BMW Navigation System (MKII or MKIII era).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Diagnostic Interface:
OBD-II compliant diagnostic connector.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles or 12-15,000 km, or annually. Check manual for specific conditions.
Spark Plug Replacement:
Recommended every 60,000 miles (approx. 100,000 km) or as per manual specifications.
Coolant Flush:
Recommended every 2-3 years or 30,000-45,000 miles.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) certified synthetic oil, SAE 0W-40 or 5W-40 recommended. Capacity: 8.5 liters (9.0 US quarts).
Transmission Fluid:
Manual: ATF Dexron III or equivalent. Automatic (if applicable, though not for this M5): ATF Dexron III H or BMW ATF LT 71141.
Differential Fluid:
BMW Hypoid Gear Oil G2 (SAE 75W-90) or equivalent.
Coolant:
BMW Blue Antifreeze/Coolant (ethylene glycol based) mixed 50/50 with distilled water.
Known Issues
Vanos System:
Potential for VANOS (Variable Valve Timing) solenoid failure or seal degradation, leading to reduced performance or rough idle.
Rod Bearings:
Known issue with potential wear on connecting rod bearings due to high-performance demands, requiring proactive inspection and replacement.
Cooling System:
Aging plastic components in the cooling system (e.g., expansion tank, hoses) can become brittle and leak.
Fuel Pump:
Occasional reports of fuel pump failure.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH is renowned for its high-performance motorsport-derived vehicles.
Model Evolution
E39 M5 Introduction:
Introduced in 1998, succeeding the E34 M5 and preceding the E60 M5.
E39 M5 Development:
Developed with significant input from BMW's M division, featuring a bespoke engine and chassis tuning.
Production
Production Years:
1998-2003
Production Numbers:
Approximately 20,500 units worldwide.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Named to Car and Driver's 10Best list for 1999 and 2000.
Motor Trend Import Car Of The Year:
Often lauded by automotive press for its performance and luxury blend.
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