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BMW R 1150 RT Service Repair Shop Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1150 RT Model Variant: Touring Motorcycle Codes Engine Code Family: M254 👋 Introduction Market Position Vehicle Segment: Luxury Sport Touring Motorcycle Competitive...
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Type: Motorcycle
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BMW R 1150 RT Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 RT
Model Variant:
Touring Motorcycle
Codes
Engine Code Family:
M254
👋 Introduction
Market Position
Vehicle Segment:
Luxury Sport Touring Motorcycle
Competitive Analysis
Key Competitors:
Honda ST1100/ST1300, Kawasaki GTR1000/GTR1400, Yamaha FJR1300, Moto Guzzi Norge 1200
Key Features
Touring Capabilities:
Comfortable ergonomics for long-distance riding, substantial wind protection, integrated luggage options, ABS braking, heated grips, optional heated seat.
Engineering Philosophy:
BMW's characteristic boxer-twin engine, Telelever front suspension for improved ride and handling, shaft drive for low maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Maintenance, Troubleshooting, Repair
Page Count
Main Manual Pages:
370
Manual Type
Manual Category:
Service Repair Shop Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Engine overhaul, fuel injection system (EFI), ignition system, exhaust system, clutch, transmission, final drive (Paralever)
Chassis And Suspension:
Front Telelever suspension, rear Monolever suspension, wheels, tires, brakes (ABS-II/Integral ABS), steering system
Electrical System:
Wiring diagrams, battery, charging system (alternator, voltage regulator), lighting, instrumentation, starter system, fuel pump, sensors, control units (ECU)
Bodywork And Accessories:
Fairings, body panels, seat, luggage system, wind deflector, heated grips, ABS system components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, valve clearance adjustment, spark plug replacement, brake fluid replacement, drive shaft spline lubrication
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation, electrical system diagnostics
Repair And Overhaul:
Engine disassembly and reassembly, transmission overhaul, suspension component repair, brake caliper rebuilding, electrical component replacement
Technical Data And Specifications:
Torque specifications, fluid capacities, clearances, electrical resistance values, diagnostic parameters
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and component-level troubleshooting.
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format) for easy digital access and printing.
Print Quality
Illustration Quality:
Illustrated with clear, step-by-step instructions. Expect detailed line drawings, exploded views, and possibly photographic sequences.
Binding Type
Binding:
Not applicable for a downloadable file, but a printed version would typically be spiral-bound or perfect-bound for durability in a workshop environment.
Paper Type
Paper Quality:
Not applicable for a downloadable file. A printed version would typically use durable, coated paper to withstand grease and workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, two-cylinder boxer engine
Displacement:
1130 cc (1.13 Liters)
Bore X Stroke:
95 mm x 79 mm
Compression Ratio:
10.0:1
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves per cylinder
Performance
Horsepower:
95 hp (70 kW) at 7,250 rpm (approx.)
Torque:
115 Nm (85 lb-ft) at 5,500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic 2.4 or similar system
Fuel Type:
Unleaded gasoline (Octane rating typically 91 RON or higher)
Lubrication
Oil Type:
Synthetic or semi-synthetic motorcycle engine oil, typically SAE 20W-50 or 10W-40 depending on climate.
Oil Capacity:
Approx. 4.0 Liters (4.2 US quarts) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Transmission Features:
Dry clutch (single plate), final drive via shaft to the rear wheel (Paralever system).
Features
Final Drive Type:
Shaft Drive with BMW Paralever single-sided swingarm
Final Drive Oil:
Hypoid gear oil, typically SAE 80W-90 GL-5
📐 Dimensions
Exterior
Length:
Approx. 2,220 mm (87.4 in)
Width:
Approx. 930 mm (36.6 in) at handlebars
Height:
Approx. 1,380 mm (54.3 in) at windscreen (adjustable)
Weights
Dry Weight:
Approx. 255 kg (562 lbs)
Gross Vehicle Weight Rating:
Approx. 490 kg (1080 lbs)
Fuel Tank Capacity:
25 Liters (6.6 US gallons), including a 4-liter reserve.
🛡️ Safety Features
Ratings
Braking System Type:
BMW Integral ABS (later models) or ABS-II (earlier models). Front: Dual 320mm discs with four-piston calipers. Rear: Single 276mm disc with a two-piston caliper.
Active Features
ABS System:
Integral ABS (optional/standard depending on market and year), designed to prevent wheel lock-up during braking.
Passive Features
Lighting System:
Halogen headlights (dual bulbs), LED tail light, integrated turn signals.
Ergonomics:
Comfortable rider triangle for long-distance touring, adjustable windscreen and seat height (on some models).
💡 Technology Features
Infotainment
Audio System:
Optional integrated radio/cassette player or CD player, often with handlebar controls and speakers.
Driver Assistance
ABS:
BMW's Integral ABS or ABS-II system, a significant safety feature for its time, providing enhanced braking control.
Connectivity
Diagnostic Interface:
OBD-II or proprietary BMW diagnostic port for use with specialized diagnostic tools (e.g., BMW GS-911).
Features
Heated Grips:
Standard or optional feature, providing comfort in cold weather.
Adjustable Windscreen:
Manual or electric adjustment for optimal wind protection and reduced rider fatigue.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Final Drive Oil Change:
Every 20,000 km (12,000 miles) or annually
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Specification:
SAE 20W-50 or 10W-40 API SG/SH/SJ (or higher) JASO MA compliant motorcycle oil.
Brake Fluid Specification:
DOT 4
Coolant Type:
Air/oil cooled engine, no coolant required.
Transmission Oil Type:
SAE 80W-90 GL-5 gear oil for the transmission and final drive (if not using dedicated final drive oil).
Known Issues
Common Wear Items:
Clutch wear, alternator drive belt wear, fuel line degradation, swingarm bearings, Paralever pivot bearings, hall sender unit failure.
Electrical Quirks:
Intermittent electrical connections, starter relay issues, ABS warning light illumination due to sensor faults or low battery voltage.
Maintenance Focus Areas:
Regular lubrication of splines (transmission input shaft, driveshaft, rear wheel hub), thorough inspection of brake lines and ABS components, checking for oil leaks from the boxer engine.
📚 Vehicle History
Brand Heritage
Brand Origin:
Bayerische Motoren Werke AG (BMW), Germany, founded in 1916. Renowned for aircraft engines, automobiles, and motorcycles.
Model Evolution
Predecessor:
BMW R 1100 RT
Successor:
BMW R 1200 RT
Production
Production Years:
1995 - 2001 (R 1100 RT), 2001 - 2004 (R 1150 RT)
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Model Reputation:
Widely regarded as a capable and comfortable long-distance touring motorcycle, a staple for BMW riders undertaking extensive travel.
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