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BMW R 1150 RT R1150RT Repair Manual

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The BMW R 1150 RT, produced approximately from 1999 to 2005, stands as a testament to BMW's legacy in crafting exceptional touring motorcycles. Designed for extensive travel, this model features...
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BMW R 1150 RT R1150RT Repair Manual
The BMW R 1150 RT, produced approximately from 1999 to 2005, stands as a testament to BMW's legacy in crafting exceptional touring motorcycles. Designed for extensive travel, this model features a powerful air/oil-cooled boxer-twin engine, shaft drive for smooth power delivery and low maintenance, and a comfortable riding posture. Its engineering emphasizes reliability and comfort, further enhanced by an optional ABS Integral braking system that significantly improved safety. As a flagship touring machine, the R 1150 RT was built to offer a superior long-distance riding experience, competing with other premium touring motorcycles of its era through its robust construction and advanced features. This comprehensive workshop service repair manual provides essential guidance for the BMW R 1150 RT, covering everything from routine maintenance to in-depth repairs. It details procedures for the engine, fuel, ignition, transmission, braking systems including the ABS Integral, suspension, and electrical systems. The manual also includes troubleshooting guides, diagnostic information, and detailed illustrations to assist owners and technicians. With a total of 466 pages, this English-language resource is designed to help maintain the performance and longevity of your R 1150 RT, ensuring it remains a dependable machine for all your journeys.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 RT
Model Designation:
R1150RT
Codes
Chassis Code Prefix:
0449
👋 Introduction
Market Position
Positioning:
The R 1150 RT was BMW's flagship touring motorcycle, renowned for its comfort, reliability, and advanced features for its era.
Competitive Analysis
Competitors:
Competed directly with other large-displacement touring motorcycles from brands like Honda (e.g., Gold Wing), Harley-Davidson, and Kawasaki.
Key Features
Touring Focus:
Designed for long-distance touring with a comfortable riding position, substantial luggage capacity, and wind protection.
Engine Type:
Air/oil-cooled, four-stroke, two-cylinder boxer engine.
Drivetrain:
Shaft drive, providing low maintenance and a smooth power delivery.
Braking Technology:
Optional ABS Integral braking system (partial integral or full integral depending on model year and configuration), a significant safety feature for its time.
Manual Value Proposition
Owner Benefit:
Essential for owners to understand their motorcycle's complex systems, order correct parts, and perform maintenance or repairs efficiently.
📋 Manual Details
Coverage Areas
Primary Manual Coverage:
Complete service and repair for BMW R 1150 RT motorcycle
Secondary Manual Coverage:
ABS Integral Braking System
Page Count
Main Manual Pages:
370
ABS Manual Pages:
96
Total Pages:
466
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download (ZIP Archive)
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnosis, repair, and overhaul of the R 1150 RT boxer-twin engine
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, pressure regulator, and fuel tank maintenance
Ignition System:
Ignition coils, spark plugs, sensors, and ECU diagnosis
Transmission System:
Gearbox inspection, repair, clutch service, and final drive maintenance
Braking System:
Hydraulic brake system, brake fluid, calipers, master cylinders, and ABS Integral system components
Suspension System:
Front Telelever suspension, rear Paralever swingarm, shock absorbers, and fork service
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, and accessory circuits
Exhaust System:
Exhaust pipe and muffler inspection and replacement
Cooling System:
Engine oil cooling system and related components
Frame And Bodywork:
Frame inspection, fairings, seat, luggage systems, and body panel repair/replacement
ABS Integral System:
Detailed coverage of the two-channel ABS Integral system, including hydraulic unit, wheel speed sensors, and control module diagnostics
Procedures Included
Scheduled Maintenance:
Recommended service intervals and procedures for oil changes, filter replacements, adjustments, and inspections
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting for common issues
Engine Rebuild:
Step-by-step instructions for engine disassembly, component inspection, machining, and reassembly
Transmission Repair:
Detailed procedures for clutch replacement, gearbox disassembly and reassembly, and final drive service
Brake System Service:
Bleeding procedures, caliper overhaul, master cylinder replacement, and ABS system bleeding sequence
Suspension Fork Service:
Front fork oil change, seal replacement, and spring replacement
Electrical Diagnostics:
Wiring diagram interpretation, circuit testing, and component troubleshooting
Bodywork Repair:
Fairing removal, installation, and minor repair procedures
ABS System Diagnosis:
Specific troubleshooting steps for ABS warning lights, sensor faults, and hydraulic unit issues
Technical Depth
Depth Level:
Comprehensive: Covers routine maintenance to complete engine and component rebuilds
Diagnostic Capabilities:
Advanced diagnostic procedures, including component testing and fault code interpretation (where applicable)
Illustrations Detail:
Detailed blown-up illustrations and diagrams for clear visual guidance
Parts Information:
Detailed parts lists for component identification and ordering
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Searchable Text:
Yes
Print Quality
Print Quality:
Perfect quality, suitable for printing individual pages or the entire manual
Binding Type
Binding Type Digital:
Not Applicable (Digital Format)
Paper Type
Paper Type Digital:
Not Applicable (Digital Format)
Navigation
Indexing:
Fully indexed
Bookmarking:
Bookmarked by topic
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally opposed boxer-twin
Displacement:
1130 cc (69 cu in)
Bore X Stroke:
99 mm x 70.5 mm (3.9 in x 2.8 in)
Compression Ratio:
10.0:1
Cooling System:
Air/oil-cooled
Performance
Horsepower:
95 hp (70 kW) at 7250 rpm (approximate, varies slightly by market/spec)
Torque:
75 lb-ft (102 Nm) at 5500 rpm (approximate, varies slightly by market/spec)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Engine Features
Valve Train:
2 valves per cylinder, pushrod actuated, overhead valves (OHV)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Transmission:
N/A
Features
Clutch:
Single dry plate clutch, hydraulically operated
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 935 mm (36.8 in) at handlebars
Height:
Approx. 1,435 mm (56.5 in) at windscreen
Weights
Dry Weight:
Approx. 256 kg (564 lbs)
Gross Vehicle Weight Rating:
Approx. 490 kg (1080 lbs)
Fuel Tank Capacity:
25 liters (6.6 US gal), including approx. 3 liters (0.8 US gal) reserve
🛡️ Safety Features
Ratings
Safety Feature Rating:
ABS Integral system provided enhanced braking safety
Active Features
ABS Integral:
Available as optional equipment, braking force distributed between front and rear wheels, with rider controllable front brake lever actuating both circuits (partial integral) or separately (full integral depending on configuration).
Linked Braking:
The ABS Integral system inherently links the braking circuits.
Passive Features
Lighting:
Halogen headlight and comprehensive lighting for visibility
Chassis Design:
Robust frame and suspension for stable handling
💡 Technology Features
Infotainment
Audio System:
Optional integrated audio system with speakers and radio/cassette player (later models may have CD capability) available on some trims.
Driver Assistance
ABS Integral System:
Key driver assistance feature for enhanced braking control.
Connectivity
Power Outlet:
Typically equipped with a 12V power outlet for accessories.
Instrumentation
Dashboard:
Comprehensive analog and digital instrumentation, including speedometer, tachometer, fuel gauge, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or annually, whichever comes first
Valve Adjustment Interval:
Typically every 20,000 km (12,400 miles)
Brake Fluid Change Interval:
Every 2 years
Spark Plug Replacement:
As per manual recommendations, often around 20,000-40,000 km intervals
Fluid Specifications
Engine Oil Type:
SAE 20W-50 motorcycle-specific oil meeting BMW approval (e.g., API SG or higher, ACEA E3/E5 or similar)
Engine Oil Capacity:
Approximately 3.0 liters (3.2 US quarts) with oil filter change
Transmission Oil Type:
SAE 75W-90 GL-5 gear oil
Transmission Oil Capacity:
Approximately 0.25 liters (0.26 US quarts)
Final Drive Oil Type:
SAE 80W-90 GL-5 gear oil
Final Drive Oil Capacity:
Approximately 0.25 liters (0.26 US quarts)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Fuel Pump Reliability:
Some early models may experience fuel pump issues; later revisions improved reliability.
Clutch Actuator Leaks:
Occasional leaks from the clutch slave cylinder actuator can occur.
Hall Sender Failures:
Hall effect sensors (crankshaft position) can be prone to failure over time, causing starting or running issues.
ABS Controller Failures:
While generally robust, ABS control modules can fail with age and mileage.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Heritage:
BMW has a long history of producing robust, reliable, and technologically advanced motorcycles, particularly known for its boxer engines and shaft drive.
Model Evolution
R Series Lineage:
The R 1150 RT is a successor to models like the R 1100 RT, continuing the evolution of BMW's successful large-displacement touring platform.
Key Improvements Over Predecessor:
Increased engine displacement, higher power output, revised ergonomics, and further development of the ABS system.
Production
Production Years:
Approximately 1999-2005
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised for its comfort, handling, and suitability for long-distance touring by motorcycle publications.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to durability and touring capabilities.
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