🏷️ Basic Information

Make:

BMW

Model:

R 1200 R

Vehicle Type:

Motorcycle

Product Name:

BMW R 1200 R Motorcycle Complete Workshop Service Repair Manual 2007-2013

👋 Introduction

Positioning:

The BMW R 1200 R is positioned as a premium sport-touring motorcycle, known for its versatile performance, Boxer engine character, and sophisticated engineering.

Competitors:

Competed with other naked or sport-touring motorcycles such as Ducati Monster, Triumph Speed Triple, Yamaha FZ1, and Kawasaki Z1000 during its production run.

Engine Layout:

Air/oil-cooled, four-stroke, flat-twin (Boxer) engine.

Drivetrain:

Shaft drive, a hallmark of BMW's Boxer models.

Electronics:

Early models featured advanced electronics for their time, with later iterations often including options like ABS and ASC (Automatic Stability Control).

Design Philosophy:

Emphasis on rider comfort, torsional rigidity, and a balance of sporty handling with touring capability.

📋 Manual Details

Primary Coverage Years:

2007, 2008, 2009, 2010, 2011, 2012, 2013

Engine Variants Covered:

All R 1200 R variants from the specified years, including different national market variations where applicable.

Chassis Variants Covered:

All R 1200 R chassis configurations for the specified model years.

Estimated Pages:

Detailed page count not explicitly provided, but expected to be extensive for a 'Complete Workshop Service Repair Manual'.

Type:

Workshop Service Repair Manual

Purpose:

Comprehensive guide for diagnosis, maintenance, repair, and troubleshooting.

Language:

English

Format:

Downloadable (assumed PDF or similar digital format)

📖 Manual Coverage

Engine:

Complete coverage of the Boxer engine, including disassembly, assembly, component inspection, and calibration.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body maintenance and diagnostics.

Ignition System:

Ignition coils, spark plugs, ECU control, timing adjustments.

Transmission:

Gearbox operation, clutch (dry single-plate or wet multi-plate depending on sub-model), shift mechanisms, maintenance, and repair.

Drivetrain:

Shaft drive system, final drive, universal joints, maintenance, and lubrication.

Brakes:

Hydraulic brake systems (front and rear), ABS (if equipped), brake fluid specifications, bleeding procedures, caliper overhaul, disc inspection.

Suspension:

Front telescopic fork (potentially Telelever on some variants), rear Paralever swingarm, shock absorber adjustment and replacement, fork seal replacement.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, lighting systems, horn, instrumentation, ECU diagnostics, sensor testing.

Bodywork And Chassis:

Frame inspection, fairings, seating, fuel tank removal/installation, fenders, wheels, tires, and bearings.

Diagnostics:

Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs), electronic fault finding.

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain/shaft drive lubrication, brake pad inspection/replacement.

Engine Repair:

Top-end rebuilds (cylinder head, valves), piston and ring replacement, bearing inspection and replacement, gasket overhauls.

Transmission Repair:

Clutch replacement, gearbox disassembly and reassembly, gear inspection.

Brake System Service:

Brake fluid flush and replacement, caliper seal replacement, piston service, ABS module testing.

Suspension Servicing:

Fork oil change and seal replacement, shock absorber servicing and replacement.

Electrical Troubleshooting:

Wiring harness inspection, component testing using multimeters, diagnostic tool usage (e.g., BMW GT1/ISTA where applicable).

Wheel And Tire Service:

Tire replacement, wheel balancing, bearing replacement.

Bodywork Repair:

Fairing repair and replacement, fuel tank mounting, seat adjustment/removal.

Depth:

Comprehensive, covering everything from basic rider maintenance to full engine and gearbox rebuilds.

Diagnostic Capabilities:

Detailed diagnostic procedures, fault code interpretation, and troubleshooting methodologies.

Torque Specifications:

Includes precise torque values for all critical fasteners.

Clearances And Tolerances:

Provides manufacturer-specified clearances and tolerances for engine and drivetrain components.

Wiring Diagrams:

Detailed, often color-coded, electrical wiring diagrams for easy diagnosis.

📊 Manual Specifications

Format:

Digital Download (e.g., PDF, CHM)

Searchability:

Likely searchable text within PDF for quick information retrieval.

Print Recommendation:

High-resolution, suitable for printing individual sections or the entire manual.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Air/oil-cooled, four-stroke, flat-twin (Boxer) engine.

Displacement:

1170 cc (1.17 Liters)

Bore X Stroke:

101 mm x 73 mm

Compression Ratio:

12.0:1 (typical, may vary slightly by year/market)

Valve Train:

DOHC (Double Overhead Camshaft), 4 valves per cylinder, pushrod-actuated valves (not OHC, rather cam lobes act directly on valve followers, common for Boxer).

Horsepower:

Approx. 107 hp (79 kW) @ 7500 rpm (varies slightly by year).

Torque:

Approx. 115 Nm (85 lb-ft) @ 6000 rpm (varies slightly by year).

Fuel Delivery:

Electronic fuel injection (EFI) with sequential port injection.

Fuel Type:

Unleaded Premium Gasoline (95 RON / 91 AKI recommended).

Oil Type:

Synthetic Motorcycle Oil, SAE 15W-50 recommended (refer to manual for specific BMW approvals like BMW Motorrad Advanced Synthetic).

Capacity W Filter:

Approx. 3.0 Liters (3.2 US quarts) without filter change, approx. 3.2 Liters (3.4 US quarts) with filter change.

Cooling Method:

Air cooling for cylinders, oil cooling for engine block.

🔧 Transmission

Transmission Type:

Constant mesh 6-speed manual gearbox.

Optional Features:

Some later models may have featured electronic quickshifter options, though primarily a manual clutch operation.

Clutch:

Dry single-plate clutch (early models) or Wet multi-plate clutch (later models, depending on exact variant and year). Manual operation.

Final Drive:

Enclosed shaft drive.

Gearbox Oil:

SAE 75W/90 API GL-5 synthetic gear oil.

Final Drive Oil:

Approx. 0.23 Liters (0.24 US quarts) of SAE 75W/90 API GL-5 synthetic gear oil.

📐 Dimensions

Length:

Approx. 2,180 mm (85.8 in)

Width Over Handlebars:

Approx. 920 mm (36.2 in)

Height Seat:

Approx. 830 mm (32.7 in) (standard seat height, adjustable options available)

Dry Weight:

Approx. 199 kg (438.7 lbs) (dry, without luggage or fluids).

Curb Weight:

Approx. 212 kg (467.4 lbs) (wet, with all operating fluids).

Gross Vehicle Weight Rating:

Typically around 450 kg (992 lbs) - refer to specific model plate.

Front Wheel Size:

17 x 3.50 inches

Front Tire Size:

120/70 ZR 17

Rear Wheel Size:

17 x 5.50 inches

Rear Tire Size:

180/55 ZR 17

Wheel Bolt Pattern:

N/A (Cast alloy wheels with integrated hub/rotor mounting)

🛡️ Safety Features

Crash Test Ratings:

Motorcycles are not subject to the same standardized crash testing as automobiles. Safety is inherent in design and rider capability.

ABS:

BMW Motorrad Integral ABS (Anti-lock Braking System) available as an option on most models during this period. Fully integral system where both brakes are actuated by the brake lever.

Asc:

Automatic Stability Control (ASC) available as an option on later models, offering traction control.

Lighting:

Halogen headlights with clear lens, LED taillight and brake light.

Frame Construction:

Trellis frame made of welded steel tubing for rigidity and strength.

Ergonomics:

Designed for rider comfort and control, with adjustable handlebars and seating positions.

💡 Technology Features

Instrument Cluster:

Analog tachometer, digital speedometer, gear indicator, fuel gauge, trip meters, clock, and warning lights. Some models may have an optional LCD information display.

Traction Control:

Optional ASC (Automatic Stability Control) on later models.

Braking Systems:

Integral ABS system.

Diagnostic Ports:

On-board diagnostics via a diagnostic connector for service tools (e.g., BMW's MoDiTec or compatible aftermarket tools).

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Refer to manual for exact interval.

Major Service Interval:

Valve clearance checks and adjustments typically required around 20,000 km (12,000 miles) or as specified in the manual.

Filter Replacement:

Oil filter replacement with every oil change. Air filter inspection/replacement at regular intervals (e.g., 20,000 km).

Brake Fluid:

DOT 4 or DOT 5.1, depending on ABS system requirements. Refer to manual for exact specification.

Coolant:

Not applicable, as the engine is primarily air/oil-cooled. Some models may have a small oil cooler loop requiring specific oil.

Clutch Spline Wear:

In some earlier models and with high mileage or aggressive use, wear on the transmission output shaft and clutch splines can occur. Lubrication is critical.

Oil Cooler Seals:

Potential for minor leaks at oil cooler lines or seals on some units.

ABS Sensor Issues:

ABS sensor rings or wiring can be susceptible to dirt ingress or damage, potentially triggering ABS warning lights. Regular cleaning and inspection are recommended.

Fuel Pump Reliability:

While generally robust, fuel pump issues can manifest on high-mileage units. Proper fuel quality is essential.

📚 Vehicle History

Bmw Motorcycle Heritage:

BMW has a long and storied history in motorcycle manufacturing, dating back to 1923. Known for Boxer engines, shaft drive, and pioneering technology like ABS.

R Series Evolution:

The R 1200 R is part of BMW's long-running R series, evolving from earlier models like the R 1100 R and R 1150 R, incorporating advancements in engine technology, chassis design, and electronics.

Production Period:

The R 1200 R model range was produced from 2006 onwards, with the specified years 2007-2013 representing a significant iteration before major platform changes.

Manufacturing Location:

Primarily manufactured at BMW Motorrad's facilities in Berlin, Germany.

🏆 Awards & Recognition

Industry Acclaim:

The R 1200 R line has generally received positive reviews for its engineering, performance, and reliability within the sport-touring segment.

Owner Satisfaction:

BMW motorcycles typically score highly in owner satisfaction surveys due to build quality and rider experience.