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BMW R1100RT 1996-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100RT Model Nickname: The "Big Boxer" Tourer Production Years Covered: 1996, 1997, 1998, 1999, 2000, 2001 Codes Chassis Code: R259 👋 Introduction Market...
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Type: Motorcycle
Vendor:
Sku: 471906
BMW R1100RT 1996-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100RT
Model Nickname:
The "Big Boxer" Tourer
Production Years Covered:
1996, 1997, 1998, 1999, 2000, 2001
Codes
Chassis Code:
R259
👋 Introduction
Market Position
Category:
Premium Sport Touring Motorcycle
Target Audience:
Long-distance tourers, riders prioritizing comfort, stability, and touring amenities.
Competitive Analysis
Competitors 1996-2001:
Honda ST1100 Pan European, Yamaha FJ1200, Kawasaki GTR1000 (Concours).
Key Features
Distinctive Features:
Boxer-twin engine, shaft drive, integrated ABS II, aerodynamic fairing with adjustable windscreen, comfortable ergonomics, ample luggage capacity.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform complex maintenance and repairs, saving time and money, and ensuring optimal performance and longevity of their R1100RT.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive maintenance and repair for the BMW R1100RT
Specific Systems Covered:
Engine, Transmission, Fuel System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Instrumentation, ABS, Fairing and Aerodynamics, Luggage Systems.
Page Count
Estimated Page Count:
400+
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Electronic (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, and reassembly, including valve adjustment, piston ring replacement, cylinder head service, and crankshaft inspection.
Fuel And Emission System:
Diagnosis and repair of fuel injection system (Motronic MA 2.4), throttle body, fuel pump, injectors, and emissions control components.
Ignition System:
Ignition coil testing, spark plug specifications, and troubleshooting of ignition control modules.
Transmission And Drivetrain:
Gearbox disassembly and reassembly, clutch adjustment and replacement, final drive maintenance, and driveshaft inspection.
Electrical System:
Comprehensive wiring diagrams, troubleshooting of charging system (alternator, voltage regulator), starter motor, battery management, lighting, and ancillary electrical components.
Chassis And Suspension:
Front fork servicing (oil changes, seal replacement), rear shock absorber adjustments and replacement, wheel bearing maintenance, and steering head bearing service.
Braking System:
Detailed procedures for brake pad replacement, caliper servicing, brake fluid bleeding, and troubleshooting of the integrated ABS II system.
Bodywork And Fairings:
Removal and installation of fairing panels, seat, fuel tank, and luggage systems. Includes procedures for aerodynamic component adjustments.
Instrumentation And Controls:
Diagnosis and repair of dashboard instruments, switches, and control levers.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant checks, tire pressure, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, error code interpretation, and symptom-based problem solving.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly for all major systems.
Adjustment:
Throttle cable adjustment, clutch lever free play, suspension preload, headlight aim.
Special Tools:
Identification and usage of BMW-specific tools required for various repair and maintenance procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers from basic maintenance to complete engine and gearbox rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable for offline use or physical reference
Image Quality:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.0:1
Valve Train:
Overhead camshaft (OHC), 4 valves per cylinder, operated by pushrods and rocker arms.
Cooling System:
Oil-cooled cylinders and heads, with fan-assisted oil coolers.
Performance
Horsepower Claimed:
90 HP @ 6,750 rpm
Torque Claimed:
98 Nm (72 lb-ft) @ 5,250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 electronic fuel injection
Fuel Type:
Unleaded gasoline, 91-98 RON (91-94 AKI)
Fuel Tank Capacity:
25 Liters (6.6 US gal), including a 4-liter reserve
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch Type:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive
Features
Gear Ratios Approximate:
1st: 3.46, 2nd: 2.50, 3rd: 1.85, 4th: 1.50, 5th: 1.25
Transmission Fluid Type:
SAE 75W/90 API GL-5 Gear Oil
Transmission Fluid Capacity:
0.25 Liters (0.26 US qt)
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width:
930 mm (36.6 in) (over mirrors)
Height:
1435 mm (56.5 in)
Wheelbase:
1487 mm (58.5 in)
Weights
Dry Weight Claimed:
247 kg (545 lbs)
Wet Weight Approximate:
270 kg (595 lbs)
Maximum Load Capacity:
450 kg (992 lbs)
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS II (Anti-lock Braking System), front and rear independent control.
Active Features
Braking System Type:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear).
Lighting:
Halogen headlight, integrated turn signals, full LED taillight (later models).
Passive Features
Fairing:
Full aerodynamic fairing with integrated wind protection and adjustable windscreen.
💡 Technology Features
Infotainment
Audio System:
Optional integrated radio/cassette or CD player systems available from BMW.
Instrumentation:
Analog speedometer and tachometer, multi-function LCD display for fuel level, coolant temperature, gear indicator, clock, and warning lights.
Driver Assistance
ABS System Version:
Integral ABS II
Cruise Control:
Optional cruise control system available.
Connectivity
Accessories Port:
12V power outlet for accessories.
Diagnostic Port:
Diagnostic connector for connecting BMW diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Adjustment Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement Interval:
Every 20,000 km (12,000 miles)
Brake Fluid Flush Interval:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 20W-50 API SG/SH or higher (BMW recommends Castrol)
Engine Oil Capacity:
4.0 Liters (4.2 US qt) with filter change
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene Glycol based coolant, BMW specified mix
Final Drive Oil Type:
SAE 75W/90 API GL-5 Gear Oil
Final Drive Oil Capacity:
0.18 Liters (0.19 US qt)
Known Issues
Common Complaints:
Stiff clutch actuation, potential for fuel pump failure, ABS II sensor issues, starter motor solenoid wear, heated grip failures.
Maintenance Tip 1:
Regularly inspect and lubricate the clutch slave cylinder and pivot point for smoother operation.
Maintenance Tip 2
Maintenance Tip 2:
Clean the fuel tank vent hoses to prevent potential fuel delivery issues.
Maintenance Tip 3
Maintenance Tip 3:
Ensure battery connections are clean and tight to prevent electrical gremlins, especially with the ABS system.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), established 1916.
Motorcycle Division Establishment:
1923, with the BMW R32.
Model Evolution
Predecessor:
BMW R100RT
Successor:
BMW R1150RT
Introduction Year:
1994 (as R1100RT)
Production
Manufacturing Location:
Berlin, Germany (Spandau plant)
Key Production Period:
1994-2001
🏆 Awards & Recognition
Recognitions
General Reputation:
Widely regarded as a comfortable and reliable long-distance tourer, known for its robust engineering and characteristic BMW handling.
Independent Reviews:
Consistently praised in motorcycle publications of its era for touring capability, weather protection, and the effectiveness of its ABS.
Certifications
Emissions Compliance:
Compliant with prevailing emissions standards for its production years.
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