BMW R1100S Workshop Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100S Codes Engine Code Family: R259 👋 Introduction Market Position Motorcycle Segment: Sport Touring Motorcycle Target Demographic: Riders seeking a capable and comfortable...

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Type: Motorcycle

Vendor:

Sku: 544722

Tags: BMW Cars Misc Motorcycle R1100S

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1100S

Codes

Engine Code Family:

👋 Introduction

Market Position

Motorcycle Segment:

Sport Touring Motorcycle

Target Demographic:

Riders seeking a capable and comfortable motorcycle for longer distances with sporty handling characteristics.

Competitive Analysis

Key Competitors:

Honda VFR series, Yamaha FJR1300, Kawasaki GTR1400, Triumph Sprint ST.

Key Features

Unique Selling Points:

Characterful boxer twin engine, Telelever front suspension for stable handling, shaft drive for low maintenance, integral ABS.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service and Repair Manual

Language:

English

Format:

Downloadable Digital Format (PDF)

Intended Audience:

Professional Technicians and Advanced DIY Mechanics

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full disassembly, inspection, repair, and reassembly of the boxer twin engine, including valve train, piston rings, crankshaft, connecting rods, and timing chain.

Fuel System:

Bosch Motronic fuel injection system, throttle bodies, injectors, fuel pump, fuel pressure regulator, fuel lines, and tank.

Ignition System:

Electronic ignition system, coil packs, spark plugs, wiring harness, and ECU control.

Transmission And Drivetrain:

Clutch operation (dry single-plate), gearbox disassembly and assembly, final drive (Paralever shaft drive), bearing checks, and seal replacement.

Suspension And Steering:

Front Telelever suspension, rear Monolever swingarm, shock absorber servicing, fork seal replacement, steering head bearing adjustment and replacement.

Braking System:

BMW Integral ABS (Anti-lock Braking System), front and rear disc brakes, brake pad replacement, caliper servicing, brake fluid bleeding, and ABS sensor diagnostics.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, instrumentation, fuses, relays, and control modules (ECU, ABS module).

Exhaust System:

Exhaust pipe removal, silencer replacement, and oxygen sensor servicing.

Bodywork And Fairings:

Fairing removal and installation, seat replacement, fuel tank removal, and cosmetic component servicing.

Procedures Included

Scheduled Maintenance:

Detailed steps for routine services including oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake fluid flush, and final drive oil change.

Troubleshooting Diagnostics:

Systematic diagnostic procedures for common faults and errors, including fault code interpretation (where applicable), component testing, and electrical circuit analysis.

Engine Overhaul:

Comprehensive step-by-step instructions for complete engine teardown, component measurement, tolerance checks, and reassembly with torque specifications.

Brake System Repair:

Detailed procedures for bleeding the ABS system, replacing brake pads and discs, servicing calipers, and replacing brake lines.

Suspension Servicing:

Fork seal replacement, fork oil changes, shock absorber servicing, and steering head bearing adjustment.

Electrical Component Replacement:

Instructions for replacing alternators, starter motors, ignition coils, sensors, and ECUs.

Wiring Harness Repair:

Guidance on diagnosing and repairing common wiring issues using detailed wiring diagrams.

Technical Depth

Diagnostic Tools:

Information on diagnostic connectors and potential use of specialized BMW diagnostic tools (e.g., GT1, DIS) for advanced troubleshooting.

Torque Specifications:

Complete listing of all torque values for critical fasteners, essential for proper assembly and safety.

Clearance And Tolerance Data:

Precise specifications for engine internal clearances, bearing tolerances, and valve lash adjustments.

Component Diagrams:

Exploded view diagrams of all major assemblies, aiding in identification of parts and understanding of assembly order.

Wiring Diagrams:

Detailed, high-resolution wiring diagrams for electrical systems, color-coded and cross-referenced for easy diagnosis.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick access to specific information.

Print Quality:

High-resolution for clear printing of text and diagrams.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Page Count

Estimated Page Count:

Approximately 600-800 pages (typical for comprehensive workshop manuals)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, air-cooled, two-valve boxer twin

Displacement:

1085 cc

Bore X Stroke:

99 mm x 70.5 mm

Compression Ratio:

11.3:1

Valve Train:

Overhead camshaft (OHC), 2 valves per cylinder, pushrod actuated

Performance

Horsepower:

90 hp (67 kW) @ 7,250 rpm

Torque:

70 lb-ft (95 Nm) @ 5,750 rpm

Fuel System

Fuel Delivery:

Bosch Motronic MA 2.4 Fuel Injection

Fuel Type:

Unleaded, minimum 95 RON (Premium Unleaded)

Fuel Tank Capacity:

23 liters (6.1 US gal)

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Clutch:

Dry, single-plate diaphragm spring clutch

Features

Final Drive:

Shaft drive via Paralever

Fluid Specifications

Gearbox Oil Type:

SAE 75W/90 synthetic gear oil (e.g., BMW recommended or equivalent)

Final Drive Oil Type:

SAE 80W/90 gear oil (e.g., BMW recommended or equivalent)

📐 Dimensions

Exterior

Length:

Approx. 2,170 mm (85.4 in)

Width:

Approx. 915 mm (36.0 in) over handlebars

Height:

Approx. 1,230 mm (48.4 in) to top of windshield

Weights

Dry Weight:

Approx. 234 kg (516 lbs)

Wet Weight:

Approx. 255 kg (562 lbs)

Wheels And Tires

Front Wheel Size:

3.50 x 17

Rear Wheel Size:

5.00 x 17

Front Tire Size:

120/70 ZR 17

Rear Tire Size:

170/60 ZR 17

Wheel Bolt Pattern:

5 x 114.3 mm (for alloy wheels)

🛡️ Safety Features

Ratings

BMW Integral ABS (optional on early models, standard on later ones)

Active Features

Braking System:

Dual 320 mm front discs with 4-piston calipers, single 265 mm rear disc with 2-piston caliper.

Passive Features

Lighting:

Halogen headlight, LED taillight.

Frame Construction:

Trellis frame for rigidity and weight distribution.

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, digital speedometer, odometer, trip meter, fuel level indicator, gear indicator, clock, and warning lights.

Driver Assistance

ABS System:

BMW Integral Anti-lock Braking System (optional/standard depending on model year).

Connectivity

Diagnostics Port:

OBD-II or proprietary BMW diagnostic connector for engine management and ABS diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Adjustment Interval:

Every 20,000 km (12,000 miles).

Spark Plug Replacement:

Every 20,000 km (12,000 miles).

Brake Fluid Flush:

Every 2 years.

Final Drive Oil Change:

Every 20,000 km (12,000 miles).

Fluid Specifications

Engine Oil Capacity:

4 liters (4.2 US quarts) with filter change.

Engine Oil Type:

SAE 15W/40 or 20W/50 motorcycle-specific engine oil meeting API SG/SH or JASO MA standards.

Coolant Type:

BMW Motorrad Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors, blue color).

Brake Fluid Type:

DOT 4 brake fluid.

Known Issues

Common Wear Items:

Clutch wear, rear shock absorber deterioration, steering head bearings, wheel bearings, clutch slave cylinder seal leaks.

Electrical Gremlins:

Occasional issues with the main wiring harness, ABS sensors, and battery charging system.

Fuel Injector Issues:

Potential for clogging or failure of fuel injectors over time.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Motorcycle Division:

BMW Motorrad, established in 1923.

Model Evolution

Introduction Year:

Production End Year:

Design Philosophy:

Designed as a versatile sport-touring machine, blending BMW's engineering prowess with dynamic styling and improved handling over previous models.

Production

Manufacturing Location:

Berlin, Germany (Spandau plant)

🏆 Awards & Recognition

Recognitions

Historical Reception:

Generally well-received for its blend of sportiness and touring capability, although some found the styling divisive.