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BMW R1150 GS Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150 GS Vehicle Type: Dual-sport Motorcycle 👋 Introduction Market Position Segment: Adventure Touring / Dual-Sport Reputation: Legendary for its versatility, durability, and off-road...
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Type: Motorcycle
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Sku: 602607
BMW R1150 GS Service Repair ManualBMW R1150 GS Service Repair ManualBMW R1150 GS Service Repair ManualBMW R1150 GS Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150 GS
Vehicle Type:
Dual-sport Motorcycle
👋 Introduction
Market Position
Segment:
Adventure Touring / Dual-Sport
Reputation:
Legendary for its versatility, durability, and off-road capability.
Competitive Analysis
Key Competitors:
Honda Africa Twin, Yamaha Super Ténéré, Triumph Tiger Explorer (comparable era models).
Key Features
Engine Layout:
Air/oil-cooled, horizontally opposed twin-cylinder engine.
Drivetrain:
Shaft drive, eliminating chain maintenance.
Suspension System:
Telelever front suspension for improved handling and stability.
Braking System:
Optional Integral ABS II for enhanced safety.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Page Count:
400+
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Boxer Twin (R2X), Fuel Injection (EFI), Ignition System, Exhaust System, Cooling System
Transmission:
6-Speed Gearbox, Clutch Assembly, Driveshaft, Final Drive
Chassis And Suspension:
Frame, Telelever Front Suspension, Paralever Rear Suspension, Wheel Bearings, Steering Head Bearings
Brakes:
Integral ABS (Optional), Front and Rear Brake Systems, Fluid Lines, Calipers, Master Cylinders
Electrical System:
Wiring Diagrams, Battery, Alternator, Starter Motor, Lighting, Instrumentation, ECU Diagnostics
Bodywork:
Fairing, Seat, Fuel Tank, Body Panels, Luggage Systems (Optional)
Fuel System Details:
Fuel pump, injectors, pressure regulator, fuel filter replacement.
Cooling System Details:
Oil cooler maintenance and flushing, oil circulation pathways.
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Air Filter Cleaning/Replacement, Valve Clearance Checks
Troubleshooting:
Diagnostic Flowcharts, Common Fault Identification, Electrical System Issues, Engine Performance Problems
Major Repairs:
Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Electrical Component Repair/Replacement
Technical Adjustments:
Throttle Cable Adjustment, Clutch Lever Adjustment, Fuel Injection System Calibration (via diagnostic tools)
Wheel And Tire Service:
Wheel bearing replacement, tire mounting and balancing, spoke tension adjustment (spoked wheels).
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics.
Troubleshooting Methodology:
Step-by-step diagnostic procedures for electrical faults, engine performance issues, and ABS system errors.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text.
Print Quality
Scalability:
Printable for easy desk reference.
Binding Type
Physical Format If Printed:
N/A (Digital PDF)
Paper Type
Physical Format If Printed:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally-opposed twin-cylinder (Boxer)
Displacement:
1130 cc (1.13 L)
Bore X Stroke:
98 mm x 73 mm
Compression Ratio:
9.0:1
Cooling System:
Air/Oil cooled
Valve Train:
Two valves per cylinder, OHC (Overhead Camshaft)
Performance
Horsepower:
95 hp @ 7,250 rpm
Torque:
98 Nm (72 lb-ft) @ 5,500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (95 RON or higher recommended)
Fuel Tank Capacity:
22 Liters (5.8 US gallons)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Clutch:
Single dry plate, hydraulically actuated
Features
Final Drive:
Shaft drive with single universal joint
📐 Dimensions
Exterior
Length:
Approx. 2,250 mm (88.6 in)
Width Over Handlebars:
Approx. 910 mm (35.8 in)
Height Over Windscreen:
Approx. 1,450 mm (57.1 in)
Weights
Dry Weight:
Approx. 229 kg (505 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
Payload Capacity:
Approx. 211 kg (465 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Optional Integral ABS II
Active Features
Braking Performance:
Dual 305mm discs with 4-piston calipers (front), Single 276mm disc with 2-piston caliper (rear)
Tire Sizes:
Front: 90/90-21, Rear: 150/70-17 (typical)
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD multi-function display (odometer, trip meters, clock, gear indicator, temperature).
Driver Assistance
ABS:
Optional Integral ABS II (generations 1 and 2). First generation ABS was less integrated.
Connectivity
Diagnostics:
OBD-II compatible diagnostic port for engine management system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually.
Valve Adjustment Interval:
Every 20,000 km (12,500 miles).
Spark Plug Replacement:
Every 20,000 km (12,500 miles).
Fluid Specifications
Engine Oil Type:
SAE 15W-50 Synthetic or Semi-Synthetic (API SG or higher)
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US quarts) with filter change.
Transmission Oil Type:
SAE 75W-90 Synthetic Gear Oil (API GL-4/GL-5)
Final Drive Oil Type:
SAE 80W-90 Hypoid Gear Oil (API GL-5)
Brake Fluid Type:
DOT 4 Synthetic Brake Fluid
Known Issues
Common Wear Items:
Clutch slave cylinder, alternator drive belt, paralever seal, ABS sensors.
Potential Problems:
Fuel pump relay failure, starter motor issues, sticky throttle bodies.
Recommended Tools
Special Tools:
Torque wrenches, flywheel holding tool, diagnostic interface (for EFI adjustments).
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division Established:
1923
Model Evolution
Predecessor:
BMW R1100 GS
Generation Introduction:
1999
Key Updates:
Increased engine displacement, improved fuel injection, revised suspension geometry, optional ABS II.
Production
Production Years:
1999 - 2004
Successor:
BMW R1200 GS
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Widely recognized as a benchmark in the adventure touring segment for its capability and reliability.
Ratings
Owner Satisfaction:
Consistently high owner satisfaction ratings for long-distance comfort and off-road prowess.
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