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Bmw R1150 Gs 1993-2003 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: R1150GS Model Code: R1150GS (K2x) Codes Engine Code: 1150cc Boxer Twin (M25x) ๐Ÿ‘‹ Introduction Market Position Segment: Adventure Touring Motorcycle Target Audience: Owners,...
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Type: Motorcycle
Vendor:
Sku: 602617
Bmw R1150 Gs 1993-2003 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Model Code:
R1150GS (K2x)
Codes
Engine Code:
1150cc Boxer Twin (M25x)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Owners, technicians, enthusiasts performing maintenance and repairs
Competitive Analysis
Competitors:
Honda Africa Twin, Yamaha Tenere, Triumph Tiger, Ducati Multistrada (predecessors)
Key Features
Bike Strengths:
Versatility, durability, long-distance comfort, off-road capability
Manual Value Proposition:
Enables owners to maintain and repair their R1150GS to factory standards, saving on dealership costs and maximizing longevity.
๐Ÿ“‹ Manual Details
Coverage Areas
Years Covered:
1993-2003
Models Covered:
BMW R1150GS
Page Count
Page Count:
500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Service:
Complete engine disassembly, inspection, repair, and reassembly
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel lines
Ignition System:
Ignition coils, spark plugs, ECU ignition control
Transmission Service:
Gearbox internal components, clutch service, final drive
Brake System:
Hydraulic system, ABS (Integral ABS), brake pads, rotors, lines, bleeding procedures
Suspension Service:
Front Telelever suspension, rear Paralever single-sided swingarm, shock absorbers, fork seals
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, instruments, fault diagnosis
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fairings, luggage systems
Cooling System:
Oil cooler, oil lines, oil filter, oil change procedures
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment
Troubleshooting:
Diagnostic procedures for common faults and symptoms
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Technical Specifications:
Detailed torque values, clearances, measurements, and tolerances
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to full engine rebuilds and electrical diagnostics
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Searchability:
Fully searchable text content
Printable:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, two-cylinder boxer engine
Displacement:
1130 cc (1130 cm3)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Valvetrain:
2 valves per cylinder, overhead camshaft (OHC)
Performance
Horsepower:
85 hp (63 kW) @ 6,750 rpm (approx.)
Torque:
70.8 lb-ft (96 Nm) @ 5,250 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Fuel Injection (EFI)
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI recommended)
Lubrication
Oil Capacity:
Approx. 4.0 liters (4.2 US qt)
Recommended Oil Grade:
SAE 20W-50 or SAE 15W-50 (API SG or higher)
๐Ÿ”ง Transmission
Standard
Type:
5-speed manual gearbox
Clutch:
Single dry plate, hydraulically actuated
Features
Final Drive:
Shaft drive with Paralever single-sided swingarm
Fluid Specification
Transmission Oil Type:
Hypoid gear oil, SAE 85W-90 API GL-5
Fluid Capacity
Transmission Oil Capacity:
Approx. 1.0 liter (1.05 US qt)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 930 mm (36.6 in) (incl. mirrors)
Height:
Approx. 1,400 mm (55.1 in) (seat height adjustable)
Weights
Dry Weight:
Approx. 216 kg (476 lbs)
Wet Weight:
Approx. 246 kg (542 lbs) (with 20L tank)
Gross Vehicle Weight Rating:
Approx. 460 kg (1014 lbs)
Fuel Capacity
Fuel Tank Capacity:
20 liters (5.3 US gal), optional 30 liter (7.9 US gal) tank
๐Ÿ›ก๏ธ Safety Features
Ratings
ABS Availability:
Optional Integral ABS (Anti-lock Braking System)
Active Features
Braking System Front:
Dual 305 mm discs with 4-piston calipers
Braking System Rear:
Single 265 mm disc with 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
Instrumentation:
Analog speedometer, tachometer, digital multi-function display
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, digital display for gear indicator, fuel level, time, trip meters.
Driver Assistance
ABS System:
BMW Integral ABS (optional), with linked braking and anti-lock function on both wheels.
Connectivity
Accessory Sockets:
Standard 12V accessory socket for GPS or other devices.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Adjustment Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement Interval:
Every 20,000 km (12,000 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
BMW Premium Coolant (blue) or equivalent ethylene glycol-based coolant
Known Issues
Clutch Slave Cylinder Leaks:
Potential for leaks or failure of the hydraulic clutch slave cylinder (rebuild kits available).
Fuel Pump Reliability:
Some models may experience early fuel pump failures; replacement recommended at higher mileage.
Paralever Pivot Bearings:
Wear on the Paralever pivot bearings can lead to play and clunking noises.
Throttle Position Sensor Issues:
Faulty Throttle Position Sensor (TPS) can cause rough running and idle issues.
๐Ÿ“š Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW has a long and storied history in motorcycle production, dating back to 1923.
Model Evolution
R Series Legacy:
The R1150GS builds upon the legendary R80GS and R100GS, refining the 'GS' (Gelรคnde/StraรŸe - Off-road/Road) concept.
R1150Gs Introduction:
Introduced in 1999 as an evolution of the R1100GS, featuring a larger engine displacement and improved performance.
Production
Production Period:
1999-2003 (for the R1150GS model covered by this manual).
Manufacturing Location:
Berlin Spandau, Germany
๐Ÿ† Awards & Recognition
Recognitions
Bmw Gs Legacy:
The R1150GS, like its predecessors and successors, is highly regarded for its all-around capabilities and adventuring prowess.
Ratings
Owner Satisfaction:
Consistently receives high marks for rider satisfaction and long-term reliability when properly maintained.
Certifications
Emissions Standards:
Meets relevant emissions standards for its production era.
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