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    BMW R1150 R ROCKSTER 2003-2005 Service Manual

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    The BMW R1150 R Rockster, produced from 2003 to 2005, is a performance-oriented naked sport-touring motorcycle celebrated for its rugged, versatile, and characterful design. This model, known by its R28...
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    Type: Motorcycle
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    Sku: 87988
    The BMW R1150 R Rockster, produced from 2003 to 2005, is a performance-oriented naked sport-touring motorcycle celebrated for its rugged, versatile, and characterful design. This model, known by its R28 model code, evolved from earlier R1150R variants, offering a more stripped-down, aggressive aesthetic with unique styling elements. Powered by a robust 1130cc Boxer engine, it delivers approximately 95 horsepower and 98 Nm of torque, featuring a 6-speed manual gearbox and shaft drive. Its engineering quality is a hallmark of BMW's rich heritage in motorcycle manufacturing, making it a distinctive choice among contemporary sport-touring machines. This comprehensive full service repair manual provides detailed information for the maintenance and repair of the BMW R1150 R Rockster. It covers all essential systems, including the engine, fuel injection, transmission, electrical components, and chassis. The manual offers step-by-step instructions for scheduled maintenance, troubleshooting common issues, and complete component overhaul. With extensive coverage and multiple supported languages, this manual is an indispensable resource for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle, facilitating both routine upkeep and in-depth repairs.
    🏷️ Basic Information
    Identification
    Make:
    BMW
    Model:
    R1150 R Rockster
    Model Code:
    R28
    Generation
    Generation Name:
    First Generation
    Generation Years:
    2003-2005
    👋 Introduction
    Market Position
    Positioning:
    Performance-oriented naked sport-touring motorcycle.
    Competitive Analysis
    Competitors:
    Directly competed with other large displacement naked or sport-touring motorcycles of the era from manufacturers like Ducati, Triumph, and Honda.
    Key Features
    Design Philosophy:
    Rugged, versatile, and characterful motorcycle known for its distinctive styling and robust Boxer engine.
    Uniqueness:
    The Rockster model offered a more stripped-down, aggressive aesthetic compared to the R1150R, with unique styling elements and often higher specification components.
    Manual Value Proposition
    Diy Benefit:
    Enables owners to perform extensive maintenance and repairs, saving money and fostering a deeper understanding of their vehicle.
    Dealership Equivalence:
    Contains the same information used by dealership technicians, ensuring accuracy and factory-level repair capability.
    📋 Manual Details
    Coverage Areas
    Geographic Coverage:
    Global (as indicated by multi-language support)
    Page Count
    Estimated Page Count:
    Extensive (typically 500+ pages for this level of detail)
    Manual Type
    Type:
    Complete Official Full Service Repair Manual
    Language
    Supported Languages:
    English, French, German, Spanish, Italian, Dutch, US English, Japanese, Korean, Russian, Polish, Greek, Portuguese
    Format
    File Format:
    Disc Image File (.ISO) / Application (.exe)
    📖 Manual Coverage
    Systems Covered
    Engine:
    Full engine service, overhaul, tuning, internal components, lubrication system, cooling system (air-cooled with oil cooler)
    Fuel System:
    Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, emissions control
    Transmission:
    Gearbox overhaul, clutch operation and adjustment, final drive maintenance
    Electrical System:
    Wiring schematics, battery, charging system (alternator, regulator), ignition system, lighting, starter motor, instrument cluster
    Chassis And Suspension:
    Front suspension (Telelever), rear suspension (Paralever), steering system, wheel bearings, braking system (ABS components and operation)
    Bodywork And Frame:
    Frame construction, body panels, seat, fairings, fuel tank removal and installation, fasteners
    Procedures Included
    Maintenance:
    Scheduled maintenance, oil changes, filter replacements, spark plug checks, valve clearance adjustments, brake fluid flushes, tire pressure checks
    Troubleshooting:
    Diagnostic procedures for common faults, error code interpretation (if applicable), systematic problem diagnosis
    Repair:
    Step-by-step instructions for component removal, repair, and reinstallation for all covered systems
    Diagnostics:
    Detailed diagnostic procedures, including electrical system testing and component checks
    Technical Depth
    Depth:
    Comprehensive; covers basic maintenance to complete engine rebuilds and electrical system diagnostics.
    📊 Manual Specifications
    File Format
    Digital Format:
    .ISO / .EXE
    Print Quality
    Printable Pages:
    Yes, full printable pages
    Image Scaling:
    Yes, images can be blown up and printed enlarged
    Binding Type
    Binding:
    Digital (printable pages)
    Paper Type
    Paper Type:
    N/A (digital, printable on demand)
    File Size
    Size Gb:
    7.61 GB
    Delivery Method
    Delivery:
    Instant Download
    Software Requirements
    Required Software:
    MagicISO or DAEMON Tools
    Compatibility
    Windows Compatibility:
    Windows XP (32-bit), Vista (32-bit), 7 (32-bit), 8 (32-bit), 10 (32-bit and 64-bit)
    Mac Compatibility:
    Not compatible with MAC
    Os Bitness Limitation:
    Not working in 64-bit on Windows XP, Vista, 7, 8
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Four-stroke, horizontally opposed twin-cylinder (Boxer)
    Displacement:
    1130 cc (1130 cubic centimeters)
    Bore X Stroke:
    101 mm x 70.5 mm
    Compression Ratio:
    9.8:1
    Valve Train:
    Overhead camshafts (SOHC), 4 valves per cylinder
    Performance
    Horsepower:
    95 hp (70 kW) at 7,250 rpm (approximate)
    Torque:
    98 Nm (72 lb-ft) at 5,250 rpm (approximate)
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI) - Bosch Motronic
    Fuel Type:
    Unleaded gasoline (minimum 95 RON recommended)
    Cooling System
    Cooling Method:
    Air-cooled with oil cooler
    Lubrication System
    Oil Capacity:
    Approx. 4 liters (with filter change)
    🔧 Transmission
    Standard
    Type:
    6-speed manual gearbox
    Features
    Clutch Type:
    Single dry plate, hydraulically operated
    Final Drive:
    Shaft drive to rear wheel
    📐 Dimensions
    Exterior
    Length:
    Approx. 2,230 mm (87.8 in)
    Width:
    Approx. 850 mm (33.5 in)
    Height:
    Approx. 1,290 mm (50.8 in) (without mirrors)
    Weights
    Dry Weight:
    Approx. 200 kg (441 lbs)
    Gross Vehicle Weight Rating:
    Approx. 420 kg (926 lbs)
    Fuel Capacity:
    25 liters (6.6 US gal), including reserve
    🛡️ Safety Features
    Active Features
    ABS:
    BMW Motorrad Integral ABS (optional on some models/markets, standard on Rockster)
    Brakes Front:
    Dual 320 mm discs, 4-piston calipers
    Brakes Rear:
    Single 265 mm disc, 2-piston caliper
    Passive Features
    Lighting:
    Halogen headlight, LED taillight
    💡 Technology Features
    Infotainment
    Instrument Cluster:
    Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, warning lights.
    Driver Assistance
    ABS Integration:
    Integral ABS system that operates on both brakes simultaneously with a linked lever function.
    Connectivity
    Diagnostic Port:
    On-board diagnostics connector for fault code retrieval.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 10,000 km or annually (refer to manual for specific recommendation)
    Valve Clearance Interval:
    Every 20,000 km (refer to manual for specific recommendation)
    Brake Fluid Change Interval:
    Every 2 years (refer to manual for specific recommendation)
    Fluid Specifications
    Engine Oil Specification:
    SAE 20W-50 motorcycle-specific oil (e.g., BMW High Performance SAE 20W-50)
    Transmission Oil Specification:
    SAE 75W-90 API GL-5 gear oil (refer to manual for exact specification)
    Final Drive Oil Specification:
    SAE 80W-90 API GL-5 gear oil (refer to manual for exact specification)
    Brake Fluid Specification:
    DOT 4 (or DOT 5.1 if specified for ABS)
    Known Issues
    Common Wear Items:
    Clutch wear, alternator brushes, exhaust system corrosion, fuel pump (in some cases).
    Potential Electrical Issues:
    Can sometimes experience intermittent electrical gremlins; thorough inspection of wiring and grounds is key.
    Maintenance Highlight
    Critical Procedure:
    Regular valve clearance checks are essential for optimal performance and longevity of the Boxer engine.
    📚 Vehicle History
    Brand Heritage
    Heritage:
    BMW has a long and storied history in motorcycle manufacturing, particularly with its iconic Boxer engine.
    Model Evolution
    Predecessors:
    Evolved from the R1100R and R1150R models, offering a more distinctive and arguably sportier interpretation.
    Production
    Manufacturing Location:
    Berlin, Germany
    Production Years:
    2003-2005
    🏆 Awards & Recognition
    Recognitions
    General Reputation:
    Highly regarded for its robust engineering, touring capability, and distinctive character.
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