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1997-2003 BMW R1150 R RT GS ABS Service Shop Repair Manual

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Basic Information Identification Make: BMW Model: R 1150 R, R 1150 RT, R 1150 GS Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003 Introduction Market Position Target Audience:...
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Type: Motorcycle
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Sku: 162817
1997-2003 BMW R1150 R RT GS ABS Service Shop Repair Manual
Basic Information
Identification
Make: BMW
Model: R 1150 R, R 1150 RT, R 1150 GS
Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003
Introduction
Market Position
Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics
Value Proposition: Inexpensive way to maintain and repair BMW motorcycles, ensuring optimal working condition and longevity.
Key Features
Authenticity: Complete official factory service manual printed by BMW.
Comprehensiveness: Covers all aspects of service, repair, and troubleshooting for the specified models.
Utility: Designed for clarity and ease of use, with detailed instructions and visual aids.
Delivery: Instant download with no shipping costs or waiting time.
Competitive Analysis
Segment: These models competed in the sport-touring (R, RT) and adventure-touring (GS) segments against other European and Japanese manufacturers.
Manual Details
Coverage Areas
Manual Type: Factory Service Manual / Repair Manual
Page Count: 414
Language: English
Format: Instant Download (Digital)
Manual Type
Publisher: Official BMW Factory Publication
Manual Coverage
Systems Covered
Engine: Full engine overhaul, top-end and bottom-end components, valve adjustment, fuel injection system, ignition system, exhaust system
Transmission: Gearbox disassembly and reassembly, clutch operation, final drive, shaft drive maintenance
Electrical: Complete electrical system diagnosis, troubleshooting, wiring diagrams, lighting, starting system, charging system, ignition system, ABS module
Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, brakes (hydraulic system, ABS components)
Bodywork: Fairing removal and installation, seat, fuel tank, body panels, luggage systems (for RT and GS variants)
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, brake fluid changes, tire pressure checks, chain adjustment (if applicable to specific sub-model variations not explicitly stated but implied by model range)
Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), electrical troubleshooting guides
Repair: Step-by-step repair instructions for all major components and systems, including detailed disassembly, assembly, and adjustment procedures
Engine Rebuild: Includes complete engine disassembly, inspection, component replacement (pistons, rings, bearings), cylinder head rebuilding, and engine reassembly with torque specifications.
Suspension Service: Detailed instructions for fork seal replacement, oil changes, spring replacement, rear shock absorber servicing, and adjustment procedures.
Fuel System Diagnosis: Troubleshooting fuel delivery issues, injector cleaning, throttle body synchronization, and fuel pump testing.
Brake System Overhaul: Complete brake system service including master cylinder rebuilds, caliper servicing, brake line replacement, and ABS bleeding procedures.
Technical Depth
Depth: Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and ABS system service.
Diagnostic Charts: Likely includes diagnostic charts and flowcharts to systematically identify problems.
Torque Specifications: All critical torque specifications for fasteners are provided.
Schematics: Detailed electrical schematics and component diagrams.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text for quick information retrieval
Printability: Printable in its entirety or selected pages
Content Quality
Illustrations: Hundreds of detailed illustrations, drawings, and photos, including enlarged insets for detailed part examination
Instruction Format: Numbered, step-by-step instructions with detailed substeps, notes, cautions, and warnings
Navigation: Numbered table of contents for fast information access
Engine Specifications
Primary Engine
Type: Air/Oil-Cooled, Four-Stroke, Boxer Twin Engine (specific displacement varies by sub-model, but commonly the 1130cc variant)
Performance
Displacement: Typically 1130 cc (1130 cubic centimeters). Note: Manual covers variations across R, RT, GS models which might have minor tuning differences, but the core engine block is the same.
Fuel System
Injection Type: Bosch Motronic Electronic Fuel Injection (EFI) with integrated ignition control. Specific Motronic variant may vary, manual will detail this.
Ignition System
Type: Fully mapped electronic ignition system, integrated with fuel injection.
Cooling System
Method: Air cooling supplemented by oil cooling for critical components like the cylinder heads.
Transmission
Standard
Type: 5-speed manual gearbox
Clutch
Type: Single dry plate clutch with hydraulic actuation
Drive
Final Drive: Shaft drive to the rear wheel
Dimensions
Exterior
Model Variations: Specific dimensions vary significantly between the R (naked sport-tourer), RT (fully faired tourer), and GS (adventure touring) models. The manual will contain these detailed specifications for each variant.
Weights
Dry Weight: Varies by model, typically between 230-250 kg (507-551 lbs) for the R and GS, and higher for the fully faired RT. Manual will provide exact figures.
Safety Features
Active Features
ABS: Anti-lock Braking System (ABS) is a key feature covered extensively. Manual details system operation, diagnosis, and service procedures for ABS components.
Passive Features
Braking System: Hydraulic disc brakes (dual front, single rear) with advanced caliper designs. Manual covers fluid specifications, bleeding procedures, pad replacement, and caliper servicing.
Technology Features
Infotainment
Features: Primarily focused on functional technology rather than infotainment. Models may have provision for aftermarket audio systems or heated grips. Manual covers electrical integration of accessories.
Driver Assistance
ABS: As mentioned, ABS is a significant technological feature for its era, enhancing rider safety. Manual provides in-depth technical service information.
Connectivity
Accessories: The manual will likely cover the installation and wiring for factory-optional accessories such as heated grips, auxiliary lighting, and power outlets.
Maintenance
Service Intervals
Oil Change: Typically every 10,000 km (6,200 miles) or annually, whichever comes first. Manual will confirm specific intervals and recommended oil types.
Valve Adjustment: Recommended at significant mileage intervals (e.g., 20,000 km / 12,500 miles). Manual provides detailed procedure.
Fluid Specifications
Engine Oil: Specific viscosity and API/JASO ratings (e.g., SAE 20W-50 or 15W-50, API SG or higher, JASO MA). Manual will list exact BMW-approved fluids and capacities.
Brake Fluid: DOT 4 or DOT 5.1 recommended. Manual will specify the exact type and required replacement intervals.
Transmission Fluid: Specific gear oil viscosity and type (e.g., SAE 75W-90 GL-5). Manual will detail capacity and change intervals.
Known Issues
Common Wear Items: Clutch wear, output shaft seal leaks, alternator brushes, and fork seal leaks are common areas that may require attention over time. Manual provides diagnostic and repair guidance.
Electrical Gremlins: While generally robust, occasional electrical connection issues or component failures can occur. The detailed wiring diagrams and troubleshooting sections in the manual are invaluable for diagnosing these.
Vehicle History
Brand Heritage
Manufacturer: Bayerische Motoren Werke AG (BMW)
Model Evolution
Series: Part of BMW's long-standing lineage of boxer-twin motorcycles. The R 1150 series represents an evolution from the R 1100 models, introducing larger displacement and improved technology.
Production
Manufacturing Era: The 1997-2003 period signifies a key era for these models, with the R 1150 GS, in particular, becoming a benchmark in the adventure touring segment.
Awards & Recognition
Recognitions
Model Reputation: The R 1150 GS, in particular, is highly regarded and often cited as a groundbreaking motorcycle that defined the adventure touring segment for years, contributing to BMW's strong reputation in this category.
Vehicle Specs
Engine Type
Engine Configuration: Horizontal opposed twin-cylinder (Boxer)
Bore X Stroke: Specifics vary, but a common figure for the R1150 series is 101 mm x 70.5 mm. Manual will provide exact values.
Compression Ratio: Typically around 9.5:1 or 10:1 depending on model variant. Manual will detail.
Chassis
Frame Type: Integral frame concept (BMW's proprietary chassis design)
Front Suspension: BMW Telelever system (on most models, GS typically has standard telescopic forks with longer travel).
Rear Suspension: BMW Paralever single-sided swingarm with monoshock absorber.
Wheels Tires
Wheel Size Front: Commonly 17-inch or 19-inch depending on model variant (e.g., GS often 19-inch). Manual will specify.
Wheel Size Rear: Commonly 17-inch. Manual will specify.
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