BMW R1150 R1150GS Motorcycle Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: BMW Model: R1150R / R1150GS Model Variant: Standard, GS (Adventure) Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Chassis Code: R21 (R1150R), R21A...

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Type: Motorcycle

Vendor:

Sku: 458661

Tags: 1999 2000 2001 2002 2003 2004 2005 BMW Cars Misc Motorcycle R1150 R1150GS

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

R1150R / R1150GS

Model Variant:

Standard, GS (Adventure)

Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005

Codes

Chassis Code:

R21 (R1150R), R21A (R1150GS)

Engine Code Family:

👋 Introduction

Market Position

Segment:

Large-displacement sport touring and adventure touring motorcycles

Target Audience:

Owners seeking in-depth knowledge for maintenance and repair, professional mechanics

Competitive Analysis

Competitors:

Honda VFR, Triumph Tiger, Yamaha Super Tenere (though GS is often in a class of its own for GS models)

Key Features

Vehicle Platform:

Air/Oil-cooled Boxer Twin Engine platform

Manual Benefit:

Empowers owners to perform complex maintenance and repairs, saving on dealership costs and enhancing understanding of the machine.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Workshop Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Overhaul, Specifications

Page Count

Estimated Pages:

Over 400

Manual Type

Type:

Workshop Service Manual

Purpose:

Professional technician and DIY enthusiast use

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Clutch, Final Drive (Paralever)

Chassis:

Frame, Suspension (Telelever Front, Paralever Rear), Steering, Brakes, Wheels, Tires

Electrical:

Ignition, Lighting, Instrumentation, Battery, Charging System, Starting System, Fuel Injection System Electronics, ABS System

Bodywork:

Fairings, Seat, Fuel Tank, Body Panels, Luggage Systems (Optional)

Procedures Included

Maintenance:

Routine service, Oil changes, Filter replacements, Spark plug service, Valve clearance adjustment

Repair:

Engine rebuilds, Transmission overhaul, Suspension component replacement, Brake system repair, Electrical diagnostics and repair

Troubleshooting:

Step-by-step diagnostic guides for common and uncommon issues

Special Procedures:

Fuel injection system diagnostics, ABS bleeding, Telelever and Paralever system calibration

Technical Depth

Depth:

Comprehensive, suitable for full engine rebuilds and complex electrical diagnostics

Diagnostic Tools:

Information relevant to using BMW diagnostic equipment (e.g., MoDiTeC)

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable if a professionally scanned document

Print Quality

Resolution:

Varies based on source, typically high enough for clear diagrams and text

Binding Type

Binding:

Not applicable (downloadable PDF)

Paper Type

Paper Type:

Not applicable (downloadable PDF)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, horizontally opposed twin-cylinder (Boxer)

Displacement:

1130 cc (1100 cc for earlier R1100 models, but this is R1150)

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

9.0:1

Valve Train:

2 valves per cylinder, pushrod actuated with rocker arms

Performance

Horsepower:

R1150R: 85 hp @ 6,750 rpm; R1150GS: 85 hp @ 6,750 rpm

Torque:

R1150R: 98 Nm (72 lb-ft) @ 5,250 rpm; R1150GS: 98 Nm (72 lb-ft) @ 5,250 rpm

Fuel System

Induction:

Bosch Motronic MA 2.4 Fuel Injection

Fuel Type:

Unleaded Premium, minimum 95 RON

Engine Oil

Capacity:

Approx. 4 liters (with filter change)

Specification:

SAE 20W-50 or 15W-50 (API SG or higher)

🔧 Transmission

Standard

Type:

6-speed manual gearbox

Optional

Features:

Single dry plate clutch, hydraulic actuation

Features

Final Drive:

Shaft drive via Paralever single-sided swingarm

Transmission Oil

Specification:

SAE 80W-90 API GL-5 Hypoid gear oil

Capacity:

Approx. 0.4 liters

📐 Dimensions

Exterior

Wheelbase:

R1150R: ~1430 mm; R1150GS: ~1506 mm

Weights

Dry Weight:

R1150R: ~216 kg; R1150GS: ~216 kg (standard GS), ~235 kg (Adventure)

Gross Vehicle Weight Rating:

R1150R: ~420 kg; R1150GS: ~430 kg (standard GS), ~450 kg (Adventure)

Fuel Capacity

Fuel Tank Capacity:

R1150R: 20.5 Liters; R1150GS: 20 Liters (standard GS), 30 Liters (Adventure)

🛡️ Safety Features

Ratings

Optional BMW Integral ABS (or ABS II on some models)

Active Features

Braking System:

Dual front discs, single rear disc; ABS available

Passive Features

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer and tachometer, LCD multi-function display (odo, trip, temp, clock), warning lights.

Driver Assistance

Integral ABS system available, featuring linked braking and anti-lock functionality.

Connectivity

Diagnostic Port:

Standard BMW diagnostic connector for electronic troubleshooting.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km or annually

Valve Clearance:

Every 20,000 km or bi-annually

Spark Plugs:

Replace every 20,000 km (or as needed based on condition)

Fluid Specifications

Brake Fluid:

DOT 4

Clutch Fluid:

DOT 4

Known Issues

Common Complaints:

Oil leaks (especially from the front timing seal), potential clutch slave cylinder leaks, Telelever pivot wear, alternator brush wear.

Recommended Preventative:

Regular inspection of the swingarm pivot bearings and shaft drive boot.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Model Evolution

Predecessor:

R1100R, R1100GS

Successor:

R1200R, R1200GS

Production

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Category:

Sport Touring / Adventure Touring Motorcycle of the Year (various publications)

Ratings

Durability:

Consistently rated highly for build quality and long-term reliability by owners and reviewers.