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    BMW R1150GS R 1150 GS 2004 Factory Service Repair Manual

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    This manual provides comprehensive information for the 2004 R1150GS. Known for its robust engineering and reliability, the R1150GS is an iconic adventure touring motorcycle, powered by an 1130 cc flat-twin...
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    Type: Motorcycle
    Vendor:
    Sku: 74125
    This manual provides comprehensive information for the 2004 R1150GS. Known for its robust engineering and reliability, the R1150GS is an iconic adventure touring motorcycle, powered by an 1130 cc flat-twin engine delivering approximately 85 hp and 71 lb-ft of torque. Its design emphasizes durability and performance for diverse riding conditions, featuring electronic fuel injection, a 6-speed manual gearbox, and the Integral ABS II braking system. The R1150GS represents a significant evolution in the renowned 'GS' lineage, offering a blend of power, comfort, and capability that has defined the adventure motorcycle segment. This factory service repair manual is meticulously designed to assist R1150GS owners, DIY mechanics, and professional technicians. It covers an extensive range of topics, including detailed maintenance procedures, advanced troubleshooting guides for common issues like Hall effect sensor failures, and step-by-step repair instructions for all major components and systems, from the fuel and electrical systems to the transmission and suspension. With hundreds of detailed illustrations, wiring diagrams, and specific diagnostic techniques, this manual empowers users to perform servicing efficiently, understand complex systems, and maintain their vehicle to factory standards, ultimately saving on labor costs and ensuring optimal performance and longevity.
    🏷️ Basic Information
    Identification
    Make:
    BMW
    Model:
    R1150GS
    Year:
    2004
    👋 Introduction
    Market Position
    Target Audience:
    BMW R1150GS owners, DIY mechanics, professional technicians
    Value Proposition:
    Saves $50-$60 per hour in shop labor costs; empowers owners to perform servicing themselves.
    Competitive Analysis
    Differentiation:
    Actual genuine factory manual, not a third-party reproduction; comprehensive coverage.
    Key Features
    Completeness:
    Complete official full factory service repair manual.
    Accessibility:
    Easy to use for individuals not skilled with computers; print any page or the entire manual.
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Factory Service Repair Manual
    Language:
    English
    Format:
    PDF Download
    Source:
    Genuine Factory Manuals (Not 3rd Party)
    Page Count
    Estimated Pages:
    Hundreds of pages (exact count not specified, but implies a comprehensive document)
    📖 Manual Coverage
    Systems Covered
    General Information:
    Included
    Fuel System:
    Included
    Cooling System:
    Included
    Engine Top End:
    Included
    Clutch:
    Included
    Engine Lubrication System:
    Included
    Engine Removal Installation:
    Included
    Crankshaft Transmission:
    Included
    Wheels Tires:
    Included
    Final Drive:
    Included
    Brakes:
    Included
    Suspension:
    Included
    Steering:
    Included
    Frame:
    Included
    Electrical System:
    Included
    Appendix:
    Included
    Procedures Included
    Maintenance:
    Comprehensive (scheduled, preventative)
    Troubleshooting:
    Advanced diagnostic guide for fault symptoms
    Repair:
    Step-by-step procedures for all components
    Rebuilding:
    Complete rebuild procedures for engine and transmission
    Tuning:
    Included
    Common Fixes:
    Guidance on common issues and owner empowerment to communicate effectively with mechanics.
    Mechanic Evaluation:
    Advice on selecting and communicating with mechanics.
    Preventative Maintenance:
    Tips and procedures to prevent small problems from escalating.
    Technical Depth
    Diagnostic Techniques:
    Includes 'secret techniques used by top mechanics'
    Wiring Diagrams:
    Detailed tracing and verification guidance
    Engine Management Systems:
    Understanding and analysis of different systems
    Illustrations:
    Hundreds of pages with detailed illustrations, drawings, and photos
    Instruction Format:
    Numbered instructions, detailed substeps, notes, cautions, warnings
    Parts Identification:
    Enlarged inset views for detailed examination
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Printability:
    Printable without restriction (entire manual or specific pages)
    Searchability:
    Search function enabled for easy information retrieval
    Compatibility:
    Compatible with all PC based Windows operating systems and Mac
    Storage:
    Can be saved to hard drive or burned to CD-ROM
    Reader Requirement:
    Adobe PDF Reader
    Print Quality
    Resolution:
    High resolution
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Air/oil-cooled, four-stroke flat-twin engine
    Displacement:
    1130 cc
    Performance
    Horsepower:
    Approximately 85 hp @ 6,750 rpm (typical for R1150GS models)
    Torque:
    Approximately 71 lb-ft @ 5,250 rpm (typical for R1150GS models)
    Fuel System
    Fuel Delivery:
    Electronic fuel injection (EFI)
    Ignition System:
    Digital ignition (BMW Voll-Zünd-System)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed manual gearbox
    Features
    Clutch:
    Single dry plate clutch
    📐 Dimensions
    Weights
    Dry Weight:
    Approximately 236 kg (520 lbs) for R1150GS
    Wet Weight:
    Approximately 256 kg (564 lbs) for R1150GS (with fluids)
    🛡️ Safety Features
    Active Features
    Braking System:
    Integral ABS II (Anti-lock Braking System), typically with two-channel operation.
    Disc Brakes:
    Dual 305 mm discs with four-piston calipers (front), Single 276 mm disc with two-piston caliper (rear).
    💡 Technology Features
    Infotainment
    Instrument Cluster:
    Analog tachometer and speedometer, digital odometer, clock, gear indicator, and diagnostic indicators.
    Driver Assistance
    ABS:
    Integral ABS II provides advanced braking assistance.
    Connectivity
    Diagnostic Port:
    On-board diagnostics capabilities for fault code retrieval.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 10,000 km or annually, whichever comes first (refer to manual for exact BMW specifications).
    Valve Adjustment Interval:
    Typically every 20,000 km (refer to manual for exact BMW specifications).
    Fluid Specifications
    Engine Oil Type:
    BMW recommends specific multi-grade oils like SAE 15W-50 or 20W-50 (refer to manual for precise BMW PN and API classification).
    Brake Fluid Type:
    DOT 4 brake fluid (refer to manual for BMW specific recommendation).
    Transmission Oil Type:
    BMW Gear oil (refer to manual for specific BMW PN).
    Known Issues
    Hall Effect Sensor:
    Potential for failure leading to starting issues or engine stalling.
    Clutch Slave Cylinder:
    Can develop leaks or operational issues.
    Paralever Drive Shaft:
    Requires regular inspection and lubrication of spline and universal joint.
    📚 Vehicle History
    Brand Heritage
    Bmw Motorcycles:
    BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly in the adventure touring segment.
    Model Evolution
    R Series Gs:
    The R1150GS is part of the iconic 'GS' lineage, which began with the R80G/S, defining the adventure motorcycle category.
    R1150Gs Development:
    An evolution of the R1100GS, featuring an enlarged engine capacity, improved torque, and updated chassis and electronics.
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