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BMW R1150GS Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: R1150GS Model Variant: Standard, Adventure Codes Engine Code: 1150cc Boxer Twin Chassis Code: R21 ๐Ÿ‘‹ Introduction Market Position Positioning: The R1150GS is a...
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Type: Motorcycle
Vendor:
Sku: 285174
BMW R1150GS Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Model Variant:
Standard, Adventure
Codes
Engine Code:
1150cc Boxer Twin
Chassis Code:
R21
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The R1150GS is a legendary adventure touring motorcycle known for its robustness, versatility, and long-distance capability, bridging the gap between sport touring and off-road capability.
Competitive Analysis
Competitors:
Competed against machines like the Honda Africa Twin, Triumph Tiger, and Yamaha Super Tenere, but distinguished itself with its unique boxer engine and shaft drive.
Key Features
Features:
Torquey 1150cc boxer-twin engine, Telelever front suspension, Paralever rear suspension, shaft drive, ABS (optional), robust build for adventure touring.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting, Diagnostics
Secondary Coverage:
Electrical System, Specifications, Wiring Diagrams
Page Count
Estimated Pages:
Over 500 (estimated for comprehensive download)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, inspection, tuning, specific component repair (pistons, rings, valves, camshafts, crankshafts, oil pump, oil seals)
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, diagnostic procedures
Transmission:
Gearbox overhaul, clutch service, final drive inspection and repair, gear shifting mechanisms
Drivetrain:
Driveshaft maintenance, universal joints, rear axle inspection, wheel bearing service
Suspension:
Front forks (telelever system) overhaul, rear shock absorber service, linkage maintenance, spring replacement
Brakes:
ABS (Anti-lock Braking System) service and bleeding, brake caliper overhaul, master cylinder service, brake line replacement, pad and rotor replacement
Electrical System:
Complete wiring diagrams, starter system, charging system (alternator, voltage regulator), ignition system, lighting, instrument cluster, diagnostic connectors, fuse and relay locations
Bodywork:
Fairing removal and installation, seat service, fuel tank removal, body panel repair and replacement
Cooling System:
Engine oil cooling circuits, oil cooler inspection and replacement.
Exhaust System:
Exhaust manifold, catalytic converter (if fitted), muffler, exhaust gasket replacement.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug servicing, valve clearance adjustment, brake fluid flush, coolant checks, drive shaft lubrication
Troubleshooting:
Systematic diagnosis of common problems, fault codes explanation, performance issues, electrical gremlins
Repair:
Step-by-step repair instructions for all major and minor components, including complete engine rebuilds and transmission overhauls
Diagnostics:
Information on reading diagnostic codes, using specialized diagnostic tools, sensor testing procedures
Tire Replacement:
Instruction on tire removal, installation, and balancing.
Wheel Bearing Service:
Step-by-step guide for front and rear wheel bearing replacement.
Technical Depth
Depth:
Comprehensive: Covers everything from basic owner maintenance to complete factory-level overhaul procedures and advanced diagnostics.
๐Ÿ“Š Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and sharp diagrams.
Searchable Text:
Yes, the PDF is text-searchable, allowing for quick retrieval of specific information.
Print Quality
Printability:
Designed for easy printing of individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, two-cylinder boxer engine
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, pushrod actuated (OHV)
Fuel Carburetion:
N/A (Fuel Injection)
Performance
Horsepower:
85 hp @ 6750 rpm (approx.)
Torque:
71 lb-ft @ 5250 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, 91-98 RON
Lubrication
Oil Type:
SAE 20W-50 or 20W-40 Motorcycle Oil (API SG or higher)
Oil Capacity:
2.7 Liters (approx.) with filter change
๐Ÿ”ง Transmission
Standard
Type:
5-speed manual gearbox
Features
Clutch:
Dry single-plate clutch
Final Drive:
Shaft drive
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2230 mm (2290 mm for Adventure)
Width:
Approx. 920 mm
Height:
Approx. 1370 mm (1450 mm for Adventure)
Wheelbase:
Approx. 1490 mm
Weights
Dry Weight:
Approx. 216 kg (225 kg for Adventure)
Gross Weight:
Approx. 450 kg
Capacities
Fuel Tank Capacity:
20 Liters (26 Liters for Adventure)
Oil Capacity:
2.7 Liters (with filter)
๐Ÿ›ก๏ธ Safety Features
Ratings
ABS:
Optional BMW Integral ABS (first generation)
Active Features
Braking System:
Dual 305mm discs with 4-piston calipers (front), Single 276mm disc with 2-piston caliper (rear)
Lighting:
Halogen headlight, LED taillight, turn signals
Passive Features
Frame:
Three-piece steel tube frame
Crash Protection:
Optional cylinder head guards, crash bars (standard on Adventure)
๐Ÿ’ก Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, LCD multi-function display (odometer, trip meters, clock, ambient temperature, gear indicator).
Driver Assistance
ABS:
Optional Integral ABS system that can be activated or deactivated.
Connectivity
Diagnostic Port:
BMW specific diagnostic connector for use with GS-911 or similar diagnostic tools.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually
Valve Clearance Check:
Every 20,000 km
Spark Plug Replacement:
Every 20,000 km
Final Drive Oil Change:
Every 20,000 km
Fluid Specifications
Brake Fluid:
DOT 4
Transmission Oil:
SAE 75W-90 GL-5
Final Drive Oil:
SAE 75W-90 GL-5
Known Issues
Common Problems:
Spline wear on driveshaft and final drive, intermittent starter motor issues, ABS sensor faults, clutch slave cylinder leaks, fuel pump issues.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing durable and capable motorcycles, particularly in the adventure and touring segments, with the 'GS' (Gelรคnde/StraรŸe - Off-road/Street) line being a cornerstone.
Model Evolution
Predecessors:
R80GS, R100GS, R1100GS
Successors:
R1200GS
Production
Production Years:
1999-2005
Manufacturing Location:
Berlin, Germany
๐Ÿ† Awards & Recognition
Recognitions
Awards:
Widely acclaimed by motorcycle publications and riders for its versatility and durability, often cited as a benchmark in the adventure touring category.
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