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BMW R1150GS Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: R 1150 GS Product Type: Workshop Service Repair Manual ๐Ÿ‘‹ Introduction Market Position Segment: Adventure Touring Motorcycle Target Audience: Enthusiasts, DIY owners, professional...
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Type: Motorcycle
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Sku: 255078
BMW R1150GS Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
R 1150 GS
Product Type:
Workshop Service Repair Manual
๐Ÿ‘‹ Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Enthusiasts, DIY owners, professional mechanics
Competitive Analysis
Positioning:
The R 1150 GS is renowned for its robust build, versatility, and long-distance touring capabilities, a direct competitor to models like the Honda Africa Twin and Triumph Tiger series of its era.
Key Features
Gs Philosophy:
Combines on-road comfort with off-road capability, durable construction, and extensive aftermarket support.
Manual Value:
Essential resource for maintaining and repairing the complex systems of the R 1150 GS, saving time and money on workshop visits.
๐Ÿ“‹ Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service information for the BMW R 1150 GS
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, troubleshooting, internal components (pistons, rings, valves, crankshaft, camshafts), cylinder head service, timing chain/belt inspection and replacement.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel tank, fuel lines, diagnostics.
Ignition System:
Ignition coils, spark plugs, ECU (Engine Control Unit) interface, troubleshooting ignition faults.
Transmission And Drivetrain:
Gearbox operation, clutch service, driveshaft, final drive (bevel gear housing), oil changes, seal replacement.
Suspension:
Front forks (including Telelever system), rear shock absorber (including Paralever system), fork seals, oil changes, spring replacement, shock absorber overhaul.
Brakes:
Brake system components (master cylinders, calipers, brake lines, pads, rotors), ABS (Anti-lock Braking System) operation and troubleshooting, bleeding procedure, brake fluid specifications.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting system, horn, fuses, relays, instrument cluster, diagnostics of electrical faults.
Cooling System:
Oil cooling system, oil cooler inspection and service, oil filter replacement.
Exhaust System:
Exhaust pipes, muffler inspection and replacement, catalytic converter information.
Wheels And Tires:
Wheel bearing replacement, tire pressure recommendations, spoke wheel maintenance.
Chassis And Frame:
Frame inspection, steering head bearings, general chassis maintenance.
Bodywork And Fairings:
Panel removal and installation, fairing repairs, seat and tank removal.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, drive shaft lubrication, brake fluid flush.
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, electrical fault finding, engine performance issues.
Repair:
Step-by-step instructions for component removal, installation, and overhaul of all major systems.
Diagnostics:
Procedures for checking and adjusting engine parameters, electrical system testing, ABS system diagnostics.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and advanced diagnostics)
๐Ÿ“Š Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for hands-on workshop use
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Type:
Air/oil-cooled, four-stroke flat-twin (boxer) engine
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
85 hp @ 6,750 rpm
Torque:
98 Nm (72 lb-ft) @ 5,250 rpm
Fuel System
Induction:
Electronic fuel injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Lubrication
System:
Dry sump lubrication with separate oil reservoir
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
๐Ÿ”ง Transmission
Standard
Type:
6-speed, constant-mesh manual gearbox
Clutch:
Single dry plate, hydraulic actuation
Features
Drive:
Shaft drive to rear wheel
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 synthetic gear oil (e.g., BMW recommended or equivalent)
Final Drive Oil Type:
SAE 75W-90 synthetic gear oil (e.g., BMW recommended or equivalent)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 900 mm (35.4 in) over cylinder heads
Height:
Approx. 1300 mm (51.2 in) without mirrors
Weights
Dry Weight:
Approx. 225 kg (496 lbs)
Wet Weight:
Approx. 240 kg (529 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
Cargo
Fuel Tank Capacity:
25 liters (6.6 US gal), including 4-liter reserve
๐Ÿ›ก๏ธ Safety Features
Ratings
ABS:
Optional BMW Motorrad ABS (Integral ABS on later models)
Active Features
Braking System:
Dual 305 mm front discs with 4-piston calipers; Single 276 mm rear disc with 2-piston caliper.
Passive Features
Lighting:
Halogen headlight, LED taillight.
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip meter, clock, and warning lights. Optional heated grip indicators.
Driver Assistance
ABS:
Integral ABS (optional), which links front and rear brake actuation.
Connectivity
Diagnostics:
OBD-II port for diagnostic tool connection to read error codes and engine data (via specialized BMW tools).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually
Valve Adjustment:
Every 20,000 km (12,000 miles)
Spark Plugs:
Every 20,000 km (12,000 miles)
Brake Fluid:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 15W-50, API SG/SH/SJ or ACEA A2-96/A3-98 (synthetic or semi-synthetic recommended)
Brake Fluid Type:
DOT 4
Known Issues
Clutch Slave Cylinder Leaks:
Common for the internal seal to fail, leading to clutch fluid leakage.
Fuel Pump Relay:
Relays can fail, preventing the fuel pump from operating.
Paralever Pivot Bearings:
Wear in the Paralever pivot bearings can cause rear suspension play.
Throttle Position Sensor:
Can become faulty, leading to irregular engine performance.
Front Fork Seals:
Prone to wear and leaks, especially on bikes used off-road.
๐Ÿ“š Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long history of producing robust and technologically advanced motorcycles, particularly known for its boxer-twin engine and touring capabilities.
Model Evolution
Gs Lineage:
The R 1150 GS is part of the legendary GS (Gelรคnde/StraรŸe - Off-road/Street) lineage, evolving from earlier models like the R 100 GS and paving the way for later generations.
Production
Production Years:
1999-2004
Manufacturing Location:
Berlin, Germany
๐Ÿ† Awards & Recognition
Recognitions
Segment Leader:
Often cited as a benchmark in the adventure touring segment for its versatility and durability during its production years.
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