BMW R1150RT Service Repair Factory Manual

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Type: Motorcycle

Vendor:

Sku: 137371

Tags: BMW Motorcycle Motorcycles R Series R1150RT

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Description

This manual covers the R1150RT, a motorcycle produced approximately from 2001 to 2006, representing the second generation of the R1150 series. Building on a legacy of producing high-quality touring motorcycles, the R1150RT is renowned for its comfortable ride, excellent long-distance capabilities, and robust engineering. It features an air/oil-cooled, four-stroke, flat-twin Boxer engine with 1130 cc displacement, producing approximately 85 hp and 72 lb-ft of torque, mated to a 6-speed manual gearbox. Key technological and safety features include the integrated ABS II (or EVO) system and a shaft drive via the Paralever system. The R1150RT is recognized for its advanced design and rider-focused amenities, making it a favored choice for extensive travel. This comprehensive Factory Service and Repair Manual provides detailed, step-by-step instructions for the maintenance, repair, and overhaul of the R1150RT. Its scope encompasses all major systems, including the engine, fuel injection, transmission, brakes, suspension, and electrical components, offering factory-level detail suitable for professional technicians and advanced enthusiasts. The manual includes procedures for routine maintenance, component disassembly and reassembly, troubleshooting, and essential technical specifications such as torquing values and fluid types. By equipping owners and mechanics with this in-depth information, the manual empowers them to perform necessary service, ensuring the optimal performance, reliability, and longevity of the R1150RT, while also facilitating cost savings on labor.

🏷️ Basic Information

Identification

Make:

Model:

R1150RT

Model Generation:

Second Generation R1150 Series

Product Type:

Service Repair Factory Manual

👋 Introduction

Market Position

Product Advantage:

Offers a significant advantage over paper versions due to zoomability and instant access, facilitating self-repair and cost savings.

Competitive Analysis

Manual Value Proposition:

Provides detailed, step-by-step instructions that empower owners to perform their own repairs, saving on labor costs and enhancing ownership experience.

Key Features

Content Richness:

Contains extensive information, presented in a clear, step-by-step format, making complex repairs more accessible.

Usability:

Designed for ease of use, with clear part-to-page correspondence and detailed instructions.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service, repair, and maintenance for the BMW R1150RT

Page Count

Estimated Page Count:

Detailed, but exact page count not specified in product information. Typically exceeds 500 pages for a complete factory manual.

Manual Type

Manual Type:

Factory Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of the R1150 Boxer engine, including disassembly, inspection, reassembly, and tuning.

Engine Electrics:

Comprehensive diagnostics and repair procedures for ignition, charging, starting, and engine management systems.

Fuel System:

Detailed coverage of fuel injection system (Bosch Motronic), fuel pump, injectors, throttle bodies, and fuel tank/lines.

Exhaust System:

Information on exhaust manifold, catalytic converter (if applicable), mufflers, and mounting.

Clutch:

Procedures for clutch inspection, adjustment, and replacement.

Transmission:

Detailed coverage of the gearbox, including internal components, lubrication, and repair.

Suspension Front:

Complete service and repair for the Telelever front suspension system, including fork seals, oil changes, and component inspection.

Steering:

Procedures for steering head bearing maintenance and adjustment.

Drive System:

Detailed information on the Paralever rear wheel drive system, including driveshaft, bevel gear, and universal joint maintenance.

Brakes:

Comprehensive coverage of the ABS II (or EVO) braking system, including hydraulic circuits, brake pads, discs, fluid changes, and bleeding procedures.

Wheels Tires:

Information on wheel bearing maintenance, tire mounting, and wheel balancing.

Frame:

Details on frame inspection, potential damage assessment, and related component mounting.

Equipment Accessories:

Information related to the RT model's touring equipment, such as fairing, windscreen, luggage, and seating.

Electrical Equipment General:

Coverage of general electrical systems, wiring diagrams, fuses, relays, and accessory connections.

Instruments Controls:

Information on dashboard instruments, controls, and their electrical connections.

Lighting:

Procedures for headlamp, taillight, and indicator light maintenance and adjustment.

Procedures Included

Pre Delivery Check:

Detailed checklist for pre-delivery inspection, ensuring all systems are operational.

Routine Maintenance:

Step-by-step instructions for all routine maintenance tasks, including oil changes, filter replacements, and lubrication.

Troubleshooting:

Diagnostic procedures for identifying and rectifying common issues.

Component Disassembly Reassembly:

Detailed instructions for the removal, overhaul, and reinstallation of all major motorcycle components.

Torquing Specifications:

Essential tightening torques for all critical fasteners throughout the motorcycle.

Technical Depth

Depth Of Information:

Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid checks to complete engine and gearbox overhauls.

📊 Manual Specifications

File Format

File Compatibility:

Compatible with all versions of Windows & Mac.

Required Software:

Adobe PDF Reader & WinZip.

Print Quality

Zoom Capability:

High zoom capability on computer for clear viewing of details and diagrams.

Binding Type

Binding Type:

Digital (PDF) - Instant Download.

Paper Type

Digital Paper Emulation:

While digital, the structure and clarity aim to replicate the usability of a high-quality printed manual, with clear page references.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/oil-cooled, four-stroke, flat-twin (Boxer) engine

Displacement:

1130 cc (69 cu in)

Bore X Stroke:

98 mm x 73 mm (3.86 in x 2.87 in)

Compression Ratio:

9.4:1

Performance

Horsepower Rating:

Approx. 85 hp (63 kW) at 6,750 rpm

Torque Rating:

Approx. 97 Nm (72 lb-ft) at 5,250 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4

Fuel Type:

Unleaded gasoline, premium octane (95 RON recommended)

Fuel Capacity:

22 liters (5.8 US gal), including 4 liters reserve

🔧 Transmission

Standard

Transmission Type:

6-speed manual gearbox

Features

Clutch Type:

Single dry plate clutch, hydraulically operated

Final Drive:

Shaft drive via Paralever system

📐 Dimensions

Exterior

Length:

Approx. 2,230 mm (87.8 in)

Width:

Approx. 930 mm (36.6 in) over mirrors

Height:

Approx. 1,350 mm (53.1 in) to top of screen

Weights

Dry Weight:

Approx. 256 kg (564 lbs)

Gross Vehicle Weight Rating:

Approx. 450 kg (992 lbs)

🛡️ Safety Features

Active Features

ABS System:

BMW Motorrad ABS II (or EVO) equipped, offering enhanced braking control.

Passive Features

Frame Design:

Integral frame structure providing rigidity and rider support.

💡 Technology Features

Infotainment

Audio System:

Many R1150RT models came equipped with an integrated radio/cassette or CD player, often with handlebar controls. Manual details its operation and potential diagnostics.

Driver Assistance

Integrated ABS system is a key safety and technological feature.

Connectivity

Electrical System Complexity:

The manual provides detailed wiring diagrams essential for diagnosing and repairing the complex electrical systems, including lighting, instrumentation, and accessories.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Refer to specific manual for exact interval.

Valve Clearance Check:

Typically every 20,000 km (12,000 miles). Manual provides detailed procedure.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 20W-50 recommended. Capacity approx. 4 liters.

Gearbox Oil Type:

SAE 75W-90 synthetic gear oil. Capacity approx. 0.8 liters.

Final Drive Oil Type:

SAE 90 or SAE 80W-90 gear oil. Capacity approx. 0.25 liters.

Brake Fluid Type:

DOT 4 brake fluid. Manual specifies bleeding procedures and fluid change intervals.

Known Issues

Common Wear Items:

Clutch slave cylinder seals, ABS modulator issues (though often repairable), spark plug wires, and potential leaks from oil cooler lines. Manual provides guidance on inspection and repair.

📚 Vehicle History

Brand Heritage

Bmw Motorrad Legacy:

BMW Motorrad has a long history of producing high-quality, durable, and technologically advanced motorcycles, particularly in the touring segment.

Model Evolution

R1150Rt Positioning:

The R1150RT succeeded the R1100RT, building upon its established reputation as a premier long-distance touring motorcycle, offering increased power, improved ergonomics, and updated technology.

Production

Production Years:

R1150RT produced approximately from 2001 to 2006.

🏆 Awards & Recognition

Recognitions

R1150Rt Reputation:

The R1150RT is widely recognized for its comfortable ride, excellent touring capabilities, and robust engineering, making it a popular choice for long-distance riders.