BMW R1150RT Workshop Repair Manual

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Type: Motorcycle

Vendor:

Sku: 129672

Tags: BMW Motorcycle Motorcycles R Series R1150RT

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Description

The BMW R1150RT is a premium sport-touring motorcycle produced between 2001 and 2006, renowned for its blend of comfort, performance, and long-distance capability. Powered by a torque-rich 1130 cc Boxer Twin engine, this model features shaft drive for low maintenance, an integrated fairing for superior wind protection, and comfortable ergonomics designed for extended journeys. Its engineering quality and reliability are hallmarks of the heritage, making it a popular choice for riders seeking a capable and refined machine for both spirited riding and cross-country touring. This comprehensive Workshop Service & Repair Manual provides in-depth technical guidance for the BMW R1150RT. It covers all essential workshop procedures, including detailed engine overhaul, transmission and final drive maintenance, fuel system servicing, and extensive electrical system diagnostics with wiring diagrams. The manual also details brake system service, suspension adjustments, and bodywork procedures, alongside scheduled maintenance tasks and troubleshooting guides. This resource is indispensable for owners, mechanics, and technicians aiming to maintain, repair, and optimize the performance and longevity of their R1150RT.

🏷️ Basic Information

Identification

Make:

Model:

R1150RT

Codes

Engine Code:

1150 cc Boxer Twin

👋 Introduction

Market Position

Positioning:

Premium sport-touring motorcycle, targeting riders seeking comfort, performance, and long-distance capability.

Competitive Analysis

Competitors:

Honda Pan European, Yamaha FJR1300, Kawasaki GTR1400, Moto Guzzi Norge.

Key Features

Features:

Torque-rich boxer engine, shaft drive, comfortable ergonomics, integrated fairing with wind protection, optional ABS and heated grips.

📋 Manual Details

Coverage Areas

Coverage Details:

All workshop procedures, electrical diagrams, torque settings, fluid capacities, diagnostics, service, repair, maintenance.

Page Count

Estimated Page Count:

Thousands of pages (specific count not provided, but indicated as comprehensive)

Manual Type

Type:

Professional Workshop Service & Repair Manual

Language

Language:

English (implied by product description context)

Format

File Format:

Acrobat PDF

📖 Manual Coverage

Systems Covered

Engine:

Detailed overhaul, diagnostics, component replacement (pistons, rings, valves, bearings, seals), lubrication system, cooling system (air-cooled). Includes procedures for engine building and rebuilding.

Transmission:

Clutch operation, gearbox disassembly and reassembly, gear selection, final drive maintenance and repair (including driveshaft and universal joint). Specific fluid requirements and capacities.

Fuel System:

Fuel injection system (EFI), throttle body service, fuel pump testing, injector cleaning and replacement, fuel pressure testing, air filter replacement. Troubleshooting fuel delivery issues.

Electrical System:

Comprehensive wiring diagrams, starter motor, alternator/generator, battery maintenance and testing, ignition system, lighting (headlight, taillight, indicators), instrumentation, switchgear, ABS (if equipped), heated grips, diagnostics of electrical faults.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and bleeding, brake pad replacement, caliper service, brake disc inspection and replacement, fluid specifications and bleeding procedures.

Suspension:

Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement, linkage maintenance, wheel bearing service.

Bodywork And Frame:

Fairing removal and installation, seat service, body panel alignment, frame inspection, mounting points, and fasteners.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil and filter changes, spark plug replacement, air filter servicing, brake fluid replacement, coolant checks (if applicable), tire pressure checks, drive shaft lubrication.

Repair:

Engine rebuilds, transmission overhauls, electrical system repairs, brake system servicing, suspension adjustments, component replacement (e.g., alternator, starter, fuel injectors).

Diagnostics:

Troubleshooting guides for common issues, diagnostic procedures for engine performance, electrical faults, ABS system malfunctions. Use of diagnostic tools.

Technical Depth

Depth:

Factory-level technical information, suitable for professional technicians and experienced mechanics. Includes detailed step-by-step instructions and diagrams for complex procedures.

📊 Manual Specifications

File Format

Compatibility:

Windows & MAC compatible

Print Quality

Quality:

Top Quality Professional

Binding Type

Binding:

Digital Download (PDF format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Type:

Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)

Displacement:

1130 cc

Bore X Stroke:

98 mm x 74.5 mm

Compression Ratio:

9.8:1

Valve Train:

2 valves per cylinder, overhead camshaft (OHC)

Performance

Horsepower:

Approx. 95 hp @ 7,250 rpm

Torque:

Approx. 97 Nm (72 lb-ft) @ 5,750 rpm

Fuel System

Injection Type:

Bosch Motronic Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (95 RON recommended)

Lubrication

Oil Capacity:

Approx. 4.0 liters (4.2 US qt) with filter change

Oil Specification:

SAE 20W-40 or SAE 20W-50 (depending on ambient temperature), API SG or higher.

🔧 Transmission

Standard

Type:

6-speed manual gearbox

Optional

Type:

N/A (Manual transmission only)

Features

Drive:

Shaft drive to rear wheel

Clutch Type:

Single dry plate, hydraulically operated

Final Drive Fluid:

BMW Hypoid Gear Oil SAE 90 or equivalent

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in)

Width:

Approx. 920 mm (36.2 in) at handlebars

Height:

Approx. 1380 mm (54.3 in) at windscreen

Weights

Dry Weight:

Approx. 225 kg (496 lbs)

Gross Vehicle Weight:

Approx. 430 kg (948 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles typically do not undergo standardized car crash tests)

Active Features

Optional BMW Integral ABS II (fully integrated braking system)

Braking System:

Dual disc front brakes with 4-piston calipers, single disc rear brake with 2-piston caliper.

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals.

Wind Protection:

Large, adjustable fairing for rider comfort and protection.

💡 Technology Features

Infotainment

Audio System:

Optional integrated radio/cassette or CD player with handlebar controls.

Driver Assistance

BMW Integral ABS II system available on many models, offering sophisticated anti-lock braking.

Connectivity

Heated Grips:

Optional heated grips for rider comfort in cold weather.

Instrumentation

Dashboard:

Analog speedometer and tachometer, digital multi-function display showing fuel level, coolant temperature, gear indicator, trip odometer, and clock.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Spark Plugs:

Every 20,000 km (12,000 miles)

Valve Adjustment:

Every 20,000 km (12,000 miles)

Fork Oil Change:

Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles)

Fluid Specifications

Brake Fluid:

DOT 4

Transmission Oil:

GL-5 SAE 75W-90 or equivalent

Known Issues

Common Problems:

Stiff clutch lever (often related to slave cylinder), alternator bearing wear, ABS sensor failures, minor electrical gremlins, driveshaft spline wear (requires periodic greasing).

📚 Vehicle History

Brand Heritage

Heritage:

BMW Motorrad has a long history of producing robust and reliable motorcycles, particularly known for its boxer engine configurations and touring capabilities.

Model Evolution

Evolution Overview:

The R1150RT is an evolution of BMW's successful R-series touring models, building upon the R1100RT. It featured engine and chassis refinements for improved performance and comfort.

Production

Production Years:

2001 - 2006

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards are not detailed in the product information, BMW motorcycles of this era are generally recognized for their build quality, engineering, and suitability for long-distance touring. The R1150RT was a highly regarded model within the sport-touring segment.