BMW R1200 CL Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1200 CL 👋 Introduction Market Position Target Audience: BMW R1200 CL owners, independent workshops, and DIY enthusiasts seeking professional-level repair information. Competitive Analysis...

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Type: Motorcycle

Vendor:

Sku: 216571

Tags: BMW Cars CL Featured Motorcycle R1200 CL

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

R1200 CL

👋 Introduction

Market Position

Target Audience:

BMW R1200 CL owners, independent workshops, and DIY enthusiasts seeking professional-level repair information.

Competitive Analysis

Uniqueness:

Provides exact same information used by dealership technicians, ensuring accuracy and specificity beyond generic guides.

Key Features

Content Highlight:

Comprehensive step-by-step instructions, diagrams, illustrations, wiring schematics, and technical specifications.

📋 Manual Details

Coverage Areas

Manual Type:

Official Full Service Repair Manual

Page Count

Estimated Pages:

Detailed coverage implies hundreds of pages; exact count not specified but typical for comprehensive service manuals.

Language

Languages:

English, French, German, Spanish, Italian, Dutch, US English, Japanese, Korean, Russian, Polish, Greek, Portuguese

Format

File Format:

Disc Image File (.ISO) / Application (.exe)

📖 Manual Coverage

Systems Covered

Engine Service:

Comprehensive diagnosis, repair, and maintenance of the R1200 CL's Boxer engine.

Transmission Service:

Detailed procedures for gearbox, clutch, and final drive maintenance and repair.

Electrical System:

Complete wiring schematics, diagnostic procedures for all electrical components and systems.

Chassis And Suspension:

Service and repair for front forks, rear shock absorber, braking system, and wheel bearings.

Fuel And Exhaust System:

Coverage of fuel injection system, fuel pump, injectors, and exhaust components.

Bodywork And Fittings:

Procedures for body panel removal, installation, and adjustments.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug servicing, and general inspection points.

Troubleshooting Diagnostics:

Systematic approach to identifying and resolving common and uncommon issues.

Component Overhaul:

Detailed step-by-step instructions for rebuilding major components.

Electrical Diagnostics:

Pinpoint testing of electrical circuits, sensor checks, and module troubleshooting.

Technical Depth

Depth:

Complete A-Z repair coverage, equivalent to factory technician resources.

📊 Manual Specifications

File Format

Storage Size:

7.61 GB (8,176,664,576 bytes)

Print Quality

Printability:

Full printable pages, with zoom-in/out capability for detailed diagrams and images.

Binding Type

Delivery Method:

Instant Download (digital delivery)

Paper Type

Digital Format Advantage:

Print only necessary pages, preventing damage and loss compared to physical manuals.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/oil-cooled, four-stroke, boxer-twin engine (based on R1200 platform)

Performance

Displacement:

1170 cc (approx.)

Power Output:

Refer to specific R1200 CL model year for exact figures, but typically in the range of 75-80 hp.

Torque Output:

Refer to specific R1200 CL model year for exact figures, but typically in the range of 100-105 Nm.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), BMW's Digital Engine Management (DME)

Ignition System:

Electronic Ignition

🔧 Transmission

Standard

Gearbox:

6-speed, constant-mesh, sequential manual gearbox

Optional

Drive Type:

Shaft drive to rear wheel

Features

Clutch Type:

Single dry clutch, hydraulically operated

📐 Dimensions

Exterior

Style:

Cruiser motorcycle with distinctive BMW styling and features.

Weights

Dry Weight:

Approximately 245 kg (540 lbs) for the R1200 CL.

🛡️ Safety Features

Active Features

Braking System:

BMW Motorrad Integral ABS (Anti-lock Braking System), often with linked braking.

Suspension Features:

Telelever front suspension, Paralever rear suspension for enhanced stability and ride comfort.

💡 Technology Features

Infotainment

Audio System:

Optional integrated audio system, including AM/FM radio and CD player, depending on market and trim.

Driver Assistance

BMW Motorrad Integral ABS, enhancing rider safety.

Connectivity

Instrumentation:

Comprehensive analog and digital instrument cluster providing detailed vehicle information.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult manual for exact details.

Valve Clearance Check:

Recommended every 20,000 km (12,000 miles).

Fluid Specifications

Engine Oil Type:

SAE 5W-40 or 10W-40 synthetic motorcycle oil, API SG/SH/SJ/SL or JASO MA certified. Consult manual for precise BMW recommendations.

Brake Fluid Type:

DOT 4 brake fluid.

Gearbox Oil Type:

SAE 75W-90 synthetic gear oil.

Known Issues

Common Wear Items:

Clutch wear, potential fuel pump issues, brake pad replacement.

Electrical Common Issues:

Corrosion in connectors, occasional ABS sensor faults.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW), known for its precision engineering and performance motorcycles.

Model Evolution

Platform Basis:

Based on the R1200 platform, adapted for a cruiser style, offering a distinct alternative within BMW's lineup.

Production

Production Years:

Produced from 2002 to 2005.

🏆 Awards & Recognition

Recognitions

Brand Reputation:

BMW motorcycles are consistently recognized for their engineering quality, performance, and rider comfort.