BMW R1200C R 1200 C 2002 Factory Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 74132

Tags: 2002 BMW Motorcycle Motorcycles R Series R1200C

Product variants

Description

The R1200C, produced from 1997 to 2005, is a distinctive motorcycle that blends renowned engineering quality with the cruiser aesthetic. Featuring an air-cooled, four-stroke boxer twin-cylinder engine with a displacement of 1170 cc, the R1200C offers a unique riding experience characterized by its traditional boxer engine architecture and modern styling. This model represents a successful entry into the cruiser market, known for its comfortable ride, distinctive character, and a long-standing reputation for innovation and performance. This comprehensive Factory Service Repair Manual for the 2002 R1200C provides in-depth coverage for owners, DIY enthusiasts, and independent mechanics. It details routine maintenance, fluid checks, and component inspections, alongside step-by-step repair procedures for all major systems, including the engine, drivetrain, chassis, and electrical components. The manual also includes troubleshooting guides, diagnostic information, and special techniques used by professional mechanics, ensuring users can effectively maintain and repair their vehicle, thereby empowering informed decisions and potential labor cost savings.

🏷️ Basic Information

Identification

Make:

Model:

R1200C

Year:

Codes

Engine Code:

Chassis Code:

👋 Introduction

Market Position

Target Audience:

BMW R1200C owners, DIY enthusiasts, independent mechanics

Competitive Analysis

Competitor Manuals:

Distinguished by being 'Actual Genuine Repair Service Factory Manuals', not 3rd party reproductions.

Key Features

Unique Selling Points:

Official factory content, comprehensive coverage, detailed illustrations, troubleshooting guide, cost savings on labor.

Value Proposition

Owner Benefit:

Empowers owners to make informed maintenance and repair decisions, potentially saving $50-$60 per hour in labor costs.

📋 Manual Details

Coverage Areas

Applicable Models:

BMW R1200C (all styles)

Applicable Years:

Page Count

Estimated Page Count:

Hundreds of pages

Manual Type

Type:

Factory Service Repair Manual

Authenticity:

Actual Genuine Repair Service Factory Manuals, not 3rd party

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission

Drivetrain:

Crankshaft/Transmission, Wheels/Tires, Final Drive

Chassis:

Brakes, Suspension, Steering, Frame

Electrical:

Electrical System, Wiring Diagrams

Procedures Included

Maintenance:

Routine maintenance, fluid checks, component inspections

Diagnostics:

Fault symptom diagnosis, troubleshooting guides, engine management systems analysis

Repair:

Step-by-step repair procedures for all covered systems, component testing and replacement

Tuning:

Performance tuning advice and procedures

Wiring Diagrams:

Detailed wiring diagrams are included for tracing and verifying the electrical system.

Common Fixes:

Provides information on common fixes allowing owners to communicate effectively with mechanics.

Technical Depth

Depth:

Comprehensive, from fundamental maintenance to advanced diagnostics and complete rebuilds

Special Techniques:

Features 'secret techniques' used by top mechanics for testing suspected parts.

📊 Manual Specifications

File Format

Compatibility:

All PC based Windows operating systems and Mac

Storage:

Saves to hard drive, can be burned to CD-ROM

Print Quality

Printability:

Printable without any restriction (individual pages or entire manual)

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Software Requirements

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke boxer twin-cylinder engine

Displacement:

1170 cc (71.5 cu in)

Performance

Horsepower:

Approx. 61 hp (45 kW) at 5000 rpm (speculative, actual may vary slightly for 2002 model year)

Torque:

Approx. 70 lb-ft (95 Nm) at 3000 rpm (speculative, actual may vary slightly for 2002 model year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4

Fuel Type:

Unleaded gasoline, minimum octane rating 91 (RON+MON)/2

Engine Top End

Valve Actuation:

Overhead camshafts (OHC), 4 valves per cylinder, actuated by pushrods and rocker arms.

🔧 Transmission

Standard

Transmission Type:

5-speed manual gearbox

Optional

Optional Transmission:

Features

Clutch Type:

Single dry plate clutch (diaphragm spring)

Final Drive:

Shaft drive to rear wheel

📐 Dimensions

Exterior

Length:

Approx. 2300 mm (90.6 in)

Width:

Approx. 920 mm (36.2 in) at handlebars

Weights

Dry Weight:

Approx. 211 kg (465 lbs)

Gross Vehicle Weight Rating:

Approx. 440 kg (970 lbs)

🛡️ Safety Features

Ratings

Safety Certification:

DOT/ECE compliant lighting and safety features

Active Features

Braking System:

BMW Motorrad Integral ABS (optional on some models, likely available for 2002 R1200C)

Passive Features

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer and tachometer, digital odometer, trip meter, clock, gear indicator (if equipped).

Driver Assistance

Optional BMW Motorrad Integral ABS system provides anti-lock braking for enhanced safety.

Connectivity

Diagnostics:

On-board diagnostics (OBD) capabilities for service technicians, facilitated by the manual's troubleshooting sections.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or 1 year (refer to manual for exact details)

Valve Clearance Check:

Every 20,000 km (refer to manual for exact details)

Fluid Specifications

Engine Oil:

SAE 20W-50 API SG or higher (check manual for specific BMW approval, e.g., BMW Motorrad Approved)

Gearbox Oil:

SAE 75W-90 API GL-4 or GL-5 (refer to manual)

Final Drive Oil:

SAE 75W-140 API GL-5 (refer to manual)

Brake Fluid:

DOT 4 (refer to manual for specific BMW recommendation)

Known Issues

Common Wear Items:

Clutch wear, driveshaft U-joints (if applicable, though typically cardan shaft on this model), fork seals, potential for electrical connector corrosion.

Preventative Maintenance

Regular cleaning of the motorcycle, especially around electrical connections and moving parts, can prevent premature wear and corrosion.

📚 Vehicle History

Brand Heritage

Brand Focus:

BMW's long-standing reputation for engineering quality, innovation, and performance in motorcycles.

Model Evolution

R Series Legacy:

The R1200C represents BMW's foray into the cruiser segment, blending traditional boxer engine character with modern styling and technology.

Production

Production Period:

1997-2005

Manufacturing Location:

Berlin, Germany (Spandau Plant)

🏆 Awards & Recognition

Recognitions

Brand Recognition:

BMW is consistently recognized for engineering excellence, reliability, and rider engagement.

Ratings

Model Reputation:

The R1200C is appreciated for its unique styling, comfortable ride, and distinctive boxer engine character, appealing to a niche market within the cruiser segment.