BMW R1200GS Motorcycle Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: BMW Model: R1200GS Product Name: BMW R1200GS Motorcycle Service & Repair Manual-PDF 👋 Introduction Market Position Motorcycle Segment: Adventure Touring (ADV) Brand Reputation: BMW Motorrad...

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Type: Motorcycle

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Tags: BMW Motorcycle Motorcycles R Series R1200GS

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1200GS

Product Name:

BMW R1200GS Motorcycle Service & Repair Manual-PDF

👋 Introduction

Market Position

Motorcycle Segment:

Adventure Touring (ADV)

Brand Reputation:

BMW Motorrad is renowned for its engineering excellence, durability, and rider comfort, particularly in the ADV segment.

Competitive Analysis

Primary Competitors:

KTM 1290 Super Adventure, Triumph Tiger Explorer, Yamaha Super Tenere, Ducati Multistrada

Key Features

Motorcycle Appeal:

The R1200GS is celebrated for its versatility, capable of handling long-distance touring, off-road excursions, and daily commuting.

Manual Value Proposition:

This manual empowers owners and technicians with the precise knowledge required to maintain, diagnose, and repair the R1200GS effectively, reducing reliance on costly dealership services.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital Format Specifications:

Searchable text, bookmark navigation, printable pages

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, tuning, and troubleshooting

Transmission:

Gearbox inspection, repair, clutch service, and final drive maintenance

Chassis:

Frame inspection, suspension adjustment, steering head bearing service, and wheel balancing

Brakes:

Brake system overhaul, ABS diagnostics, fluid replacement, and pad/disc servicing

Electrical System:

Wiring diagrams, component testing, ignition system, lighting, charging system, and ECU diagnostics

Fuel System:

Fuel injection system diagnosis, injector service, fuel pump testing, and throttle body adjustment

Cooling System:

Radiator, fan, coolant circulation, and thermostat testing

Exhaust System:

Muffler, catalytic converter, and sensor inspection and replacement

Bodywork And Trim:

Panel removal, fairing repair, seat adjustment, and luggage system installation

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter service

Troubleshooting Diagnostics:

Step-by-step diagnostic flowcharts for common and complex issues, fault code interpretation

Repair Procedures:

Detailed instructions for component removal, overhaul, and reinstallation for all major systems

Adjustments And Calibration:

Valve clearance adjustment, throttle body synchronization, suspension settings, ABS bleeding procedures

Electrical Troubleshooting:

Component testing using multimeters, diagnostic tool usage, wiring harness repair

Safety Inspections:

Brake system checks, tire condition assessment, steering and suspension integrity

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine rebuilds)

Target Audience:

DIY mechanics, professional technicians, motorcycle enthusiasts

📊 Manual Specifications

File Format

File Type:

Searchability:

Printability:

Platform Compatibility:

All devices capable of opening PDF files (PC, Mac, tablet, smartphone)

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/oil-cooled, four-stroke, two-cylinder boxer engine

Displacement:

1170 cc (71.4 cu. in.)

Bore X Stroke:

101 mm x 73 mm (3.98 in. x 2.87 in.)

Compression Ratio:

12.0:1 (varies slightly by model year)

Valve Train:

DOHC (Double Overhead Camshaft), 4 valves per cylinder

Performance

Horsepower:

Approx. 125 hp @ 7,750 rpm (varies by model year and emissions standards)

Torque:

Approx. 92 lb-ft @ 6,500 rpm (varies by model year and emissions standards)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), BMS-K/BMS-X control unit

Fuel Type:

Unleaded premium gasoline, minimum 91 octane

Fuel Tank Capacity:

Approx. 20 liters (5.3 US gal) or 30 liters (7.9 US gal) for Adventure models

Lubrication System

Oil Type:

BMW Motorrad recommends SAE 5W-40, API SJ/SL/SM/SN, JASO MA/MA2 certified synthetic motorcycle oil

Oil Capacity With Filter Change:

Approx. 4.0 liters (4.2 US qt)

Ignition System

Ignition Type:

Electronic ignition with dual ignition (two spark plugs per cylinder)

🔧 Transmission

Standard

Transmission Type:

Constant-mesh 6-speed sequential gearbox

Clutch:

Hydraulically operated single-plate dry clutch

Final Drive:

Shaft drive via single-sided swingarm with Paralever

Features

Gearshift Assist Pro:

Optional on some models, allows clutchless upshifts and downshifts

Fluid Specifications

Gearbox Oil Type:

BMW Motorrad recommends SAE 75W-140 API GL-5 synthetic gear oil for the transmission and final drive (check specific year for confirmation)

Fluid Capacities

Gearbox Oil Capacity:

Approx. 1.0 liter (1.05 US qt) for transmission, 0.24 liter (0.25 US qt) for final drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 1507 mm (59.3 in.) (varies slightly by model year)

Seat Height:

Adjustable, typically ranging from 850 mm (33.5 in.) to 870 mm (34.3 in.)

Weights

Curb Weight:

Approx. 238 kg (525 lbs) (fully fueled, varies by model and equipment)

Gross Vehicle Weight Rating:

Consult specific model year documentation for GVWR

🛡️ Safety Features

Ratings

Standard BMW Motorrad ABS (Anti-lock Braking System), often cornering ABS on later models

Traction Control:

Standard BMW Motorrad ASC (Automatic Stability Control) or DTC (Dynamic Traction Control) on later models

Active Features

Riding Modes:

Rain, Road, Dynamic, Enduro, and Enduro Pro (depending on model year and options) which adjust engine characteristics and ABS/Traction Control settings

Suspension Control:

Optional Dynamic ESA (Electronic Suspension Adjustment) for automatic or manual damping adjustment

Passive Features

Lighting:

Halogen or LED headlights, integrated turn signals, LED taillight

Crash Protection:

Engine crash bars, optional protection for radiator, oil cooler, and fuel tank

💡 Technology Features

Infotainment

Instrument Cluster:

Multi-function TFT display (on later models) or LCD display with analogue tachometer, showing speed, RPM, gear, fuel level, trip meters, and various warning indicators.

Connectivity:

Optional BMW Motorrad Connectivity package featuring Bluetooth integration for navigation, music, and phone calls via handlebar controls and the TFT display.

Driver Assistance

ABS Pro:

Cornering ABS, which modulates braking pressure based on lean angle.

Dynamic Traction Control, offering finer control over rear wheel slip.

Electronic Suspension Adjustment (Dynamic ESA), allowing electronic adjustment of damping settings and spring preload.

Cruise Control:

Optional electronic cruise control system for relaxed highway riding.

Lighting

Headlight Type:

Standard on many models: LED headlight with integrated Daytime Riding Lights (DRL). Earlier models may feature halogen headlights.

Other Tech

Keyless Ride:

Optional keyless ignition system, allowing the rider to start the motorcycle without a traditional key.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Air Filter Service:

Every 20,000 km (12,000 miles) or as needed based on operating conditions.

Spark Plug Replacement:

Typically at 20,000 km (12,000 miles) or 40,000 km (24,000 miles) depending on plug type and model year.

Valve Clearance Adjustment:

Every 20,000 km (12,000 miles) or as specified in the manual.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Fluid Specifications

Brake Fluid Type:

DOT 4 brake fluid

Coolant Type:

BMW Motorrad Antifreeze/Coolant or equivalent (ethylene glycol based, phosphate-free)

Known Issues

Common Wear Items:

Clutch slave cylinder seal leaks, driveshaft universal joint wear (especially on older models), rear shock absorber seal leaks, exhaust flapper mechanism issues.

Electrical Gremlins:

Occasional CAN-bus communication errors, heated grip failures, and instrument cluster issues can occur, often requiring diagnostic scanning.

Fuel System Concerns:

Early models might experience throttle position sensor (TPS) issues or fuel pump relay problems.

📚 Vehicle History

Brand Heritage

Bmw Motorrad Legacy:

BMW has a rich history in motorcycle manufacturing dating back to the early 20th century, with a strong focus on boxer engines and shaft drive.

Model Evolution

R Series Lineage:

The R1200GS is a descendant of the legendary R80G/S, which pioneered the dual-sport adventure touring category.

Key Generations:

The R1200GS has seen significant evolution, including air-oil cooled models (pre-2013) and liquid-cooled models (post-2013 'Wasserboxer'), with continuous refinement in electronics and performance.

Production

Manufacturing Location:

Primarily manufactured in Berlin, Germany.

🏆 Awards & Recognition

Recognitions

Motorcycle Of The Year:

The R1200GS has consistently received numerous awards and accolades from major motorcycle publications and organizations worldwide for its performance, versatility, and innovation.

Adventure Bike Segment Leader:

Widely recognized as a benchmark and category leader in the adventure touring segment for over a decade.

Ratings

Rider Satisfaction:

Consistently high rider satisfaction ratings due to its comfort, capability, and reliability.