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BMW R850 R850C 1997-2004 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R / R850C Product Type: Service and Repair Manual Codes Engine Code Common: R850xx 👋 Introduction Market Position Segment: BMW's mid-size touring/roadster segment,...
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Type: Motorcycle
Vendor:
Sku: 216655
BMW R850 R850C 1997-2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R / R850C
Product Type:
Service and Repair Manual
Codes
Engine Code Common:
R850xx
👋 Introduction
Market Position
Segment:
BMW's mid-size touring/roadster segment, known for comfort, versatility, and reliable Boxer engine.
Competitive Analysis
Competitors:
Honda ST1100, Yamaha FJ1200, Moto Guzzi California.
Key Features
Design:
Characteristic BMW Boxer twin-cylinder engine, Telelever front suspension, Paralever rear suspension, shaft drive, ABS availability.
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Pages:
Refer to product specifics, typically 300-600 pages for comprehensive manuals.
Manual Type
Type:
Official Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) or Printed (as specified by seller)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, and overhaul procedures.
Transmission:
Gearbox removal, inspection, repair, and adjustment; clutch service.
Electrical System:
Wiring diagrams, component testing, troubleshooting of ignition, lighting, starting, charging, and auxiliary systems.
Fuel System:
Fuel injection system diagnostics and repair, fuel pump, injectors, sensors, and ECU.
Suspension And Steering:
Front fork (Telelever) overhaul and adjustment, rear shock absorber (Paralever) service, steering head bearing maintenance, wheel alignment.
Brakes:
Hydraulic system service, ABS operation and diagnosis, brake pad replacement, caliper overhaul, fluid changes.
Frame And Bodywork:
Chassis inspection, fairing removal and installation, seat service, mounting hardware.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, brake fluid flush, coolant checks.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, fault code interpretation.
Repair:
Detailed step-by-step instructions for component repair and replacement.
Rebuilds:
Full engine and transmission rebuild procedures with torque specifications and clearances.
Diagnostics:
Engine management system diagnostics, sensor testing, ABS diagnostics.
Technical Depth
Level:
Comprehensive, covering basic owner maintenance to advanced workshop-level repairs and diagnostics.
📊 Manual Specifications
File Format
Digital Quality:
High-resolution, searchable PDF with clear diagrams and text.
Print Quality
Paper Type:
Durable, laminated pages or high-quality paper stock suitable for workshop environments (if printed).
Binding Type
Binding:
Professionally bound with lay-flat capability for ease of use in a workshop (if printed).
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, air-cooled flat-twin (Boxer) engine
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.7:1
Performance
Horsepower Approx:
70 hp @ 7250 rpm
Torque Approx:
77 Nm (57 lb-ft) @ 5500 rpm
Fuel System
Injection:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 RON (87 AKI)
Ignition
System:
Digital ignition (CDI)
Cooling
System:
Air cooling with oil cooler
Valvetrain
Configuration:
Overhead camshaft (OHC), 2 valves per cylinder, pushrod actuated
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Final Drive:
Shaft drive
Clutch
Type:
Single dry plate, diaphragm spring
Fluid Specifications
Gearbox Oil:
SAE 75W/90 API GL-5 transmission fluid (refer to manual for specific BMW part numbers)
Features
Smoothness:
Known for robust and smooth shifting characteristic of BMW Boxer transmissions.
📐 Dimensions
Exterior
Length:
Approx. 2,195 mm (86.4 in)
Width Handlebars:
Approx. 900 mm (35.4 in)
Height Seat:
Approx. 820 mm (32.3 in) (standard seat height)
Weights
Dry Weight:
Approx. 213 kg (470 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
Fuel Capacity:
Approx. 25 Liters (6.6 US gallons), including reserve
🛡️ Safety Features
Ratings
ABS Availability:
Optional BMW Motorrad ABS (Anti-lock Braking System)
Active Features
Braking System:
Dual 305 mm disc front brakes with 4-piston calipers, single 285 mm disc rear brake with 2-piston caliper.
ABS Functionality:
When equipped, ABS provides enhanced stability and control during braking.
Passive Features
Chassis Stability:
Telelever front suspension contributes to excellent front-end stability and feedback.
💡 Technology Features
Infotainment
Availability:
Basic instrumentation, no advanced infotainment systems typical of modern motorcycles.
Features:
Analog tachometer, digital speedometer, odometer, trip meter, fuel level indicator, warning lights.
Driver Assistance
ABS:
Optional ABS system provides anti-lock braking for increased safety.
Connectivity
Diagnostics Port:
Diagnostic connector for engine management and ABS system readouts using specialized BMW diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil:
SAE 20W-50 or 15W-50 API SG/SH/SJ (refer to manual for specific BMW approvals and part numbers, e.g., BMW Motorrad Advantec)
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US quarts) with filter change.
Brake Fluid:
DOT 4 (refer to manual for specific BMW recommendations)
Coolant Type:
For oil-cooled engines, primarily focused on oil, but check manual for any coolant specific to oil cooler circuits or any variants.
Known Issues
Common Wear Items:
Clutch wear, rear brake pads, wheel bearings, fuel pump relays, Telelever pivot bearings.
Electrical Gremlins:
Can occasionally experience issues with wiring harness integrity or component failures, particularly related to the ABS unit or ABS sensors.
Fuel Injection Tuning:
Periodic adjustment of throttle bodies and idle speed may be required for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), Germany
Model Evolution
Development Context:
Evolved from the popular R1100 series, offering a more accessible displacement and slightly different character.
Target Audience:
Touring riders seeking comfort, reliability, and the distinct BMW Boxer experience with a balance of performance and economy.
Production
Production Period:
1997-2004
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for comfort, reliability, and long-distance touring capability. A workhorse in the BMW lineup.
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