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BMW R850 R850R 1994-2001 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Product Name: BMW R850 R850R 1994-2001 Workshop Repair Service Manual PDF Download Codes Engine Code Family: M254 (Oil-cooled Boxer Engine) 👋 Introduction...
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Type: Motorcycle
Vendor:
Sku: 372936
BMW R850 R850R 1994-2001 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Product Name:
BMW R850 R850R 1994-2001 Workshop Repair Service Manual PDF Download
Codes
Engine Code Family:
M254 (Oil-cooled Boxer Engine)
👋 Introduction
Market Position
Market Segment:
Middleweight/Sport-Touring Motorcycle
Competitive Analysis
Competitors Era:
Honda VFR750F, Yamaha FZ750, Kawasaki ZX-7R (though R850R is more touring-oriented), Ducati ST2.
Key Features
Unique Selling Propositions:
BMW's signature boxer engine, Telelever front suspension for superior ride comfort and handling, shaft drive for low maintenance, robust build quality, touring capability.
📋 Manual Details
Coverage Areas
Coverage Years:
1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Coverage Models:
R850R
Page Count
Estimated Page Count:
Comprehensive (Exact page count not specified, typical for detailed workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English (Assumed for professional workshop manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, cylinder, piston, crankshaft, camshaft, valve train, lubrication system, cooling system (oil), fuel injection system, ignition system, exhaust system.
Transmission Drivetrain:
Clutch (single dry plate), gearbox (5-speed), final drive (shaft drive), torque specifications for all components.
Chassis Suspension:
Frame, front suspension (BMW Telelever), rear suspension (Monolever), wheel bearings, steering system, shock absorbers, spring rates.
Braking System:
Front and rear brakes (disc brakes), ABS system (if equipped), brake fluid specifications, bleeding procedures, pad replacement, caliper overhaul.
Electrical System:
Wiring diagrams, lighting system, battery, charging system (alternator), starter motor, fuses, relays, instrument cluster, horn, ECU diagnostics, sensor testing.
Bodywork Fittings:
Fairings, fuel tank, seat, fenders, mirrors, luggage systems, general disassembly and assembly procedures.
Fuel System Details:
In-depth coverage of the Bosch Motronic fuel injection system, including injector testing, fuel pressure checks, idle control valve operation, and sensor diagnostics.
Suspension Calibration:
Guidance on adjusting and maintaining the Telelever front suspension and the Monolever rear suspension, including oil change procedures for the rear shock absorber if applicable.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment (final drive), brake pad inspection and replacement, tire pressure checks, valve clearance adjustment.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, electrical system troubleshooting, engine performance issues.
Repair Rebuild Procedures:
Detailed instructions for engine rebuilds, gearbox disassembly and reassembly, suspension component replacement, electrical component repair, brake system overhauls.
Assembly Disassembly:
Detailed step-by-step instructions for the removal and installation of all major components, including the engine, transmission, suspension, and bodywork.
Electrical Schematics:
Detailed, high-quality wiring diagrams for easy troubleshooting of electrical faults and system checks.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including sensor data interpretation, troubleshooting common electrical faults, and understanding ECU functions.
Repair Complexity:
Covers a wide range of repairs from basic maintenance to full engine and transmission overhauls, suitable for experienced DIY mechanics and professional technicians.
Torque Specifications:
Includes a comprehensive list of torque values for all critical fasteners, ensuring correct assembly and preventing damage.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typical for professionally produced PDF manuals)
Compatibility:
Compatible with all devices capable of opening PDF files (PCs, Macs, tablets, smartphones).
Print Quality
Print Quality Suitability:
High-resolution for clear diagrams and text, suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled (oil-cooled cylinders), horizontally opposed twin-cylinder (Boxer)
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.3:1
Performance
Horsepower:
70 hp (51 kW) @ 7500 rpm (approximate, may vary by market)
Torque:
77 Nm (57 lb-ft) @ 5000 rpm (approximate, may vary by market)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 octane recommended
Ignition System
Ignition Type:
Digital Electronic Ignition (CDI with advance timing)
Lubrication
Oil Capacity:
Approx. 3.0 liters (3.2 US qt) with filter change
Oil Type:
SAE 20W-50 or SAE 15W-50 motorcycle specific, API SG or higher, JASO MA certified.
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh gearbox
Clutch Type:
Single dry plate, diaphragm spring clutch
Features
Final Drive:
Shaft drive with universal joint and bevel gear
📐 Dimensions
Exterior
Length:
Approx. 2,180 mm (85.8 in)
Width:
Approx. 870 mm (34.3 in) (at handlebars)
Height:
Approx. 1,300 mm (51.2 in) (at windshield)
Weights
Dry Weight:
Approx. 213 kg (470 lbs)
Gross Vehicle Weight Rating:
Approx. 430 kg (948 lbs)
Fuel Tank Capacity:
20 liters (5.3 US gal), including 3-liter reserve
🛡️ Safety Features
Ratings
ABS Availability:
Optional (BMW ABS II system)
Active Features
Braking System Type:
Dual 305 mm discs with dual-piston calipers (front), Single 276 mm disc with dual-piston caliper (rear)
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, fuel level, and warning lights. Optional heated grips indicator.
Driver Assistance
ABS System:
Optional BMW ABS II system, known for its reliability and effectiveness in preventing wheel lock-up during braking.
Connectivity
Wiring Harness:
Comprehensive wiring harness designed for accessory integration, including power outlets for GPS or charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,500 miles)
Spark Plug Replacement:
Every 20,000 km (12,500 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4 (for ABS and non-ABS systems)
Transmission Oil Type:
BMW recommends SAE 90 Hypoid Gear Oil for the final drive.
Coolant Type:
N/A (Oil-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, fuel pump (early models), brake line degradation, Telelever pivot bearings.
Electrical Gremlins:
Potential for intermittent electrical connections, particularly around the handlebars and under the seat, due to vibration and age.
Engine Idling:
Idle speed instability can sometimes be linked to throttle body synchronization or sensor issues.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long and storied history dating back to the early 20th century, renowned for its engineering, reliability, and innovation in motorcycle design, particularly with its boxer engine configurations.
Model Evolution
R850R Lineage:
The R850R was introduced as a more accessible and slightly less powerful variant of the R1100R, sharing much of its architecture and technology but offering a more relaxed and budget-friendly entry into the boxer-twin platform.
Production
Production Period:
1994-2001
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the R850R are not widely documented, BMW motorcycles of this era were consistently praised for their build quality, engineering, and long-term reliability, earning a strong reputation among touring and sport-touring riders.
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