Engine Mechanical:
Complete overhaul, timing, seals, gaskets, pistons, rings, connecting rods, crankshaft, camshafts, valves, valve seats.
Engine Control System:
ECU, sensors (MAP, MAF, TPS, O2, Knock, Coolant Temp), actuators (injectors, ignition coils), diagnostic trouble codes (DTCs), emission control systems.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, lines, EVAP system.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications, flushing and refilling.
Lubrication System:
Oil pump, oil filter, oil pan, oil passages, oil specifications, oil change procedures.
Ignition System:
Spark plugs, ignition coils, ignition timing, electronic ignition control.
Charging System:
Alternator, voltage regulator, battery, charging system testing and diagnosis.
Automatic Transmission:
Transmission identification, fluid type and capacity, removal and installation, internal components, torque converter, shift control, troubleshooting.
Manual Transmission:
Transmission identification, clutch system, removal and installation, internal components, gear ratios, troubleshooting.
Clutch:
Clutch disc, pressure plate, release bearing, slave cylinder, master cylinder, hydraulic system bleeding.
Drive Shaft And Differential:
Drive shaft removal and installation, universal joints, CV joints, differential unit, gear oil specifications, backlash adjustments.
Axle And Suspension:
Front and rear suspension components (struts, shocks, control arms, bushings, ball joints, sway bars), wheel bearing replacement, alignment specifications.
Wheel And Tire:
Tire pressure specifications, lug nut torque, wheel balancing, wheel alignment.
Brake System:
Brake fluid specifications, bleeding procedures, disc brake pads and rotors, caliper service, master cylinder, brake lines, ABS system diagnosis.
Parking Brake:
Parking brake mechanism, adjustment, cable replacement.
Steering System:
Steering column, steering rack, power steering pump, fluid specifications, bleeding, alignment.
Air Conditioning:
Refrigerant type, system charging, components (compressor, condenser, evaporator, drier), diagnosis, leak testing.
Supplemental Restraint System Srs:
Airbag system components, sensors, control module, seat belt pre-tensioners, SRS warning light diagnosis.
Seat Belts:
Seat belt retractors, buckles, pre-tensioners.
Engine Immobilizer:
Immobilizer system operation, key programming, troubleshooting.
Cruise Control:
Cruise control system operation, components, diagnosis.
Wiper And Washer System:
Wiper motor, wiper arms, washer pump, washer fluid, reservoir.
Door Lock System:
Power locks, central locking, door lock actuators, keyless entry system.
Meter Audio Visual System:
Instrument cluster, warning lights, infotainment system, speakers, antenna, radio operation.
Horn:
Horn operation, horn button, wiring.
Windshield Glass Mirror:
Windshield replacement, mirror adjustments, defrost elements.
Instrument Panel:
Instrument cluster removal and installation, gauge illumination, warning lights.
Seats:
Seat adjustment mechanisms, seat heaters, seat removal.
Engine Hood And Doors:
Hood latch, hinges, door hinges, door latches, window regulators, exterior trim.
Exterior And Interior:
Body panels, bumpers, trim pieces, interior trim panels, carpeting, headliner.
Electrical System:
Battery, starter, alternator, fuses, relays, wiring harness repair, ground points.
Multiplex Can Communication:
CAN bus system architecture, diagnostic tools for CAN communication, troubleshooting communication errors.
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, inspections, and component replacements.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and complex issues across all vehicle systems.
Component Replacement:
Detailed instructions for removal and installation of virtually all mechanical, electrical, and body components.
Rebuilding Procedures:
Instructions for rebuilding major components such as engines, transmissions, and differentials.
Adjustment Procedures:
Procedures for adjusting various systems including brakes, clutch, parking brake, and suspension alignment.
Fluid And Filter Service:
Specific instructions for changing all vehicle fluids (engine oil, coolant, brake fluid, transmission fluid, power steering fluid, differential fluid) and filter replacements.
Depth Of Coverage:
Factory-level detail for both basic maintenance and advanced repairs, suitable for professional technicians and skilled DIY enthusiasts.
Engine Oil And Filter Change:
BMW's Condition Based Service (CBS) system typically dictates intervals, often around 10,000-15,000 miles or annually, whichever comes first. The manual will detail specific intervals based on CBS readings.
Air Filter Replacement:
Typically recommended every 30,000 - 60,000 miles, or as indicated by vehicle service indicators. The manual provides precise intervals.
Cabin Air Filter Replacement:
Generally recommended every 15,000 - 30,000 miles or annually. The manual specifies exact intervals and procedures.
Brake Fluid Flush:
Typically every 2 years, regardless of mileage, due to moisture absorption. The manual details the procedure and fluid type.
Engine Oil Specification:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) synthetic oil, typically SAE 0W-40 or 5W-30, depending on climate and engine variant. The manual will list the precise BMW approved oil specifications.
Coolant Specification:
BMW Antifreeze/Coolant (Blue) or equivalent, mixed with distilled water in a 50/50 ratio. The manual provides exact specifications and capacities.
Transmission Fluid Specification Automatic:
Specific ATF fluid approved by BMW for the ZF automatic transmission used in the Z4 E85. The manual will list the exact BMW part number or specification.
Transmission Fluid Specification Manual:
Specific gear oil for the manual transmission. The manual will list the exact BMW approved fluid type and viscosity.
Common Maintenance Concerns:
Potential issues can include VANOS solenoid failures (especially on N52 engines), oil leaks (valve cover gasket, oil pan gasket), water pump failure, and sometimes electrical gremlins. The manual provides diagnostic procedures and repair steps for these and other potential issues.