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    1996 Buick Riviera Service and Repair Manual

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    The 1996 Buick Riviera is a personal luxury coupe that offered a compelling blend of distinctive styling, robust performance, and a comfortable, spacious interior. Positioned as a grand tourer, it...
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    Type: Car
    Vendor:
    Sku: 82196
    The 1996 Buick Riviera is a personal luxury coupe that offered a compelling blend of distinctive styling, robust performance, and a comfortable, spacious interior. Positioned as a grand tourer, it competed with other luxury coupes of its era, featuring a powerful supercharged 3.8L V6 engine option that delivered impressive horsepower and torque. Its design emphasized a smooth, quiet ride, making it an appealing choice for buyers seeking refinement and a touch of sportiness. The Riviera represented a significant iteration in Buick's long-standing tradition of producing quality American automobiles, known for their comfort and advanced features for the time. This comprehensive factory service manual provides detailed information for all repairs on the 1996 Buick Riviera. It covers an extensive range of systems, including the powertrain, chassis, body, and electrical components, with specific attention to the 3.8L Supercharged V6 engine and the 4T65-E automatic transmission. The manual includes step-by-step diagnostic and repair procedures, maintenance schedules, technical specifications, and wiring schematics. This resource is designed to assist owners, mechanics, and technicians in performing accurate maintenance, troubleshooting, and repairs, ensuring the continued optimal performance and longevity of the vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Buick
    Model:
    Riviera
    Year:
    1996
    Codes
    Platform Code:
    G-Body (derived from GM E platform)
    👋 Introduction
    Market Position
    Positioning:
    The 1996 Buick Riviera was positioned as a personal luxury coupe, offering a blend of performance, comfort, and advanced technology for its era, appealing to buyers seeking a stylish and comfortable grand tourer.
    Competitive Analysis
    Competitors:
    Competed against other large personal luxury coupes and entry-level luxury sedans such as the Ford Thunderbird, Mercury Cougar, Chrysler LeBaron coupe, and potentially models from Cadillac and Lincoln.
    Key Features
    Distinguishing Features:
    Distinctive styling, powerful supercharged V6 engine option, comfortable and spacious interior, advanced features for the time, and a focus on a smooth, quiet ride.
    📋 Manual Details
    Coverage Areas
    Coverage:
    All models and all repairs A-Z
    Page Count
    Estimated Page Count:
    Varies by specific factory manual, typically 1500-3000+ pages for a complete set.
    Manual Type
    Type:
    Factory Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine (3.8L V6 Supercharged), Control System, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition, Starting, Charging, Auto Transmission (4T65-E)
    Chassis:
    Mechanical, Transfer/Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering
    Body & Electrical:
    Air Condition, Suppl. Restraint System (Airbags), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical, Multiplex/CAN Communication
    Body And Trim:
    Exterior and Interior trim, door panels, headliner, upholstery, body panel repair and alignment, glass and mirror replacement.
    Procedures Included
    Diagnostic Procedures:
    Step-by-step diagnostic routines for all major systems, including troubleshooting guides for common and intermittent faults, fault code interpretation (OBD-I/OBD-II as applicable).
    Repair Procedures:
    Complete removal, installation, and overhaul procedures for all vehicle components, from minor adjustments to major component replacements.
    Maintenance Procedures:
    Scheduled maintenance tasks, fluid checks and changes, filter replacements, component inspections, and lubrication points.
    Wiring Schematics:
    Comprehensive wiring schematics for all electrical systems, including engine controls, lighting, audio, power accessories, and safety systems.
    Technical Depth
    Depth:
    Factory-level detail, including specifications, tolerances, torques, diagnostic flowcharts, wiring schematics, and component identification.
    📊 Manual Specifications
    File Format
    File Format Compatibility:
    Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible.
    Print Quality
    Printability:
    All pages are printable, with the ability to blow up images and print enlarged copies.
    Binding Type
    Binding:
    Digital (PDF) - No physical binding
    Paper Type
    Paper Type:
    N/A (Digital format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    L67 (3.8L Supercharged V6)
    Performance
    Horsepower:
    240 hp @ 4800 rpm (for L67 Supercharged)
    Torque:
    280 lb-ft @ 3600 rpm (for L67 Supercharged)
    Fuel System
    Fuel Delivery:
    Sequential Port Fuel Injection (SFI) with Eaton M90 supercharger
    Cylinder Head
    Head Material:
    Aluminum
    Block Material
    Block Material:
    Cast Iron
    Cooling System
    Coolant Type:
    Dex-Cool (Orange silicate-free) or equivalent antifreeze/water mixture (50/50).
    Lubrication
    Oil Type:
    API Service SG, SH, or higher; SAE 5W-30 or 10W-30 (check owner's manual for specific temperature ranges)
    Oil Capacity:
    4.5 US quarts (4.3 liters) with filter change
    Ignition System
    Spark Plug Type:
    AC Delco Rapidfire Platinum or equivalent (e.g., NGK Platinum/Iridium). Specific part number: AC Delco 41-850, 41-990 or equivalent.
    Bore Stroke
    Bore And Stroke:
    3.80 inches x 3.40 inches (96.5 mm x 86.4 mm)
    Compression Ratio
    Compression Ratio:
    8.5:1 (for L67 Supercharged)
    🔧 Transmission
    Standard
    Transmission Type:
    4-speed automatic
    Optional
    Optional Transmission:
    None offered for 1996 model year on Riviera with L67 engine.
    Features
    Transmission Model:
    4T65-E
    Fluid Specifications
    Transmission Fluid Type:
    Dexron-III (Mercon is NOT a suitable substitute).
    Fluid Capacity
    Fluid Capacity:
    Approximately 4.0 US quarts (3.8 liters) for a fluid and filter change.
    Gear Ratios
    Gear Ratios 4T65E:
    First: 2.92:1, Second: 1.57:1, Third: 1.00:1, Fourth: 0.75:1, Reverse: 2.36:1 (Final Drive Ratio: 3.06:1)
    📐 Dimensions
    Exterior
    Wheelbase:
    110.5 inches (2807 mm)
    Length:
    205.0 inches (5207 mm)
    Width:
    74.5 inches (1892 mm)
    Height:
    54.1 inches (1374 mm)
    Weights
    Curb Weight:
    Approximately 3600-3800 lbs (1633-1724 kg), depending on options.
    Cargo
    Trunk Capacity:
    Approximately 17.0 cubic feet (0.48 m³)
    Wheels And Tires
    Standard Tire Size:
    P225/60R16
    Wheel Bolt Pattern:
    5 x 115 mm (5 x 4.53 inches)
    🛡️ Safety Features
    Ratings
    NHTSA Driver Front Impact:
    4-Star
    NHTSA Passenger Front Impact:
    4-Star
    Active Features
    ABS:
    Standard Anti-lock Braking System (ABS)
    Traction Control:
    Optional Traction Control System (TCS) available on some models.
    Passive Features
    Airbags:
    Standard driver and passenger front airbags.
    Seat Belts:
    Front seat shoulder belts with pretensioners, rear 3-point seat belts.
    💡 Technology Features
    Infotainment
    Audio System:
    Optional premium sound systems with cassette and CD player, steering wheel controls available on some trims.
    Driver Assistance
    Cruise Control:
    Standard cruise control system.
    Connectivity
    Connectivity:
    Limited by modern standards; primarily analog systems. No integrated Bluetooth or USB.
    Features
    Multiplex System:
    The manual covers the Multiplex/CAN Communication systems, indicating advanced electrical integration for its time.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil is recommended for optimal protection.
    Transmission Fluid Change Interval:
    Every 30,000-50,000 miles (48,000-80,000 km) or 3-4 years, depending on driving conditions. Inspect fluid condition regularly.
    Coolant Change Interval:
    Initial change at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 5 years thereafter.
    Fluid Specifications
    Power Steering Fluid:
    GM Power Steering Fluid or Dexron-III/Mercon ATF (refer to manual for confirmation).
    Brake Fluid:
    DOT 3 Brake Fluid
    Known Issues
    Common Problems:
    Intake manifold gasket leaks (common on 3800 V6), fuel pump issues, ABS sensor failures, dashboard delamination, power window regulator failures, occasional transmission solenoid issues.
    Supercharger Maintenance:
    Supercharger oil may require occasional checks or replacement as specified in the manual; some users opt for performance upgrades.
    Filter Part Numbers
    Oil Filter Part Number:
    AC Delco PF2 (or equivalent like Fram PH373 or Bosch 3400)
    Air Filter Part Number:
    AC Delco A2096C (or equivalent like Fram CA3528)
    Cabin Air Filter:
    Not typically equipped on this model. If equipped with aftermarket, consult manufacturer.
    📚 Vehicle History
    Brand Heritage
    Heritage:
    Buick has a long history of producing large, comfortable, and luxurious American automobiles, often positioned as a bridge between Chevrolet and Cadillac.
    Model Evolution
    Riviera Evolution 1990S:
    The 1996 Riviera represents the final iteration of the sixth-generation Riviera (1986-1999), characterized by its aerodynamic styling and the prominent availability of the supercharged 3800 Series II V6 engine, a significant upgrade from previous iterations.
    Production
    Production Location:
    Lake Orion Assembly Plant, Michigan, USA
    Production Years:
    1996 Model Year
    🏆 Awards & Recognition
    Recognitions
    Performance Awards:
    The 3800 Series II Supercharged engine was highly regarded for its blend of power and efficiency, earning praise in automotive reviews of the era.
    Ratings
    Consumer Reports Historical:
    Consumer Reports reviews of this era often highlighted the Riviera's comfortable ride and powerful engine, but also noted some reliability concerns in specific areas.
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