Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024
Regions Covered:
Global (all models applicable)
Estimated Page Count:
Likely exceeds 500 pages (typical for comprehensive workshop manuals)
Type:
Professional Service Repair Workshop Manual
Engine Systems:
Engine overhaul, cylinder head, pistons, crankshaft, camshafts, lubrication, cooling, fuel injection, ignition, starting, charging, emission control
Transmission Clutch:
Gearbox operation, clutch inspection and replacement, gear shift mechanism, internal components
Cooling System:
Radiator, coolant, water pump, thermostat, hoses, fan operation, flushing and filling procedures
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, carburetor/EFI system diagnostics
Braking System:
Brake fluid, master cylinder, calipers, brake pads, brake discs, bleeding procedures, ABS system (if equipped)
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, linkages, steering rack, tie rods, wheel alignment
Electrical System:
Battery, alternator, starter motor, lighting, ignition switch, fuses, relays, wiring harness inspection and repair
Body Fixtures:
Body panels, doors, hinges, latches, windows, mirrors, interior trim, seat adjustments, fairings
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), hangers, gaskets
Wheels Tires:
Tire pressure, tire wear, wheel balancing, wheel removal and installation, wheel bearing maintenance
Wiring Diagrams:
Comprehensive electrical system wiring diagrams with component identification
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, fluid level checks, lubrication points
Technical Specifications:
Engine torque values, valve clearances, fluid capacities, electrical system specifications, dimensional data
Routine Maintenance:
Scheduled maintenance, inspections, adjustments, fluid changes
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Disassembly Reassembly:
Detailed procedures for disassembling and reassembling major vehicle components
Electrical Diagnostics:
Troubleshooting electrical circuits, component testing, wiring repair
Engine Rebuild:
Complete engine overhaul procedures, including specifications for wear limits and tolerances
Depth Of Information:
Comprehensive, covering all aspects from basic maintenance to complete rebuilds, suitable for professional mechanics
Diagrams Illustrations:
Highly detailed exploded views and diagrams for visual guidance
Engine Type Configuration:
Typically a V-twin or parallel-twin configuration (specific details require model year breakdown)
Displacement:
Varies by specific Gran Canyon model year, common variants include 750cc, 900cc, 1000cc (specifics in manual)
Horsepower:
Estimated 50-70 HP range, depending on displacement (specifics in manual)
Torque:
Estimated 60-80 Nm range, depending on displacement (specifics in manual)
Fuel Delivery:
Fuel Injection (EFI) or Carburetor depending on model year and market (details in manual)
Oil Change Interval:
Typically 5,000-7,500 km or annually, as specified in the manual.
Engine Oil Type:
Requires motorcycle-specific 4-stroke engine oil, with viscosity and API/JASO ratings detailed in the manual (e.g., SAE 10W-40 JASO MA).
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid recommended, depending on system requirements (specified in manual).
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water (detailed in manual).
Common Wear Items:
Clutch wear, potential electrical connection issues (common in older bikes), brake pad and disc wear, chain and sprockets wear.
Engine Specifics:
While generally robust, specific engine variants may have unique wear characteristics addressed in the manual's troubleshooting section.
