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1987 Cagiva T4-350 T4-500 Factory Service Repair Manual

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This factory service repair manual covers the 1987 T4, including the T4-350 and T4-500 sub-models. An Italian manufacturer established in 1978, is known for its stylish and practical motorcycles. The...
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Type: Motorcycle
Vendor:
Sku: 136518
1987 Cagiva T4-350 T4-500 Factory Service Repair Manual
This factory service repair manual covers the 1987 T4, including the T4-350 and T4-500 sub-models. An Italian manufacturer established in 1978, is known for its stylish and practical motorcycles. The T4 series represented the brand's entry into the dual-sport segment during the late 1980s, offering versatility for various riding conditions. These air-cooled, single-cylinder motorcycles typically feature a carburetor fuel system and a wet multi-plate clutch, with manual transmissions. This manual provides comprehensive, factory-level repair and maintenance information essential for ensuring the longevity and performance of your T4. This comprehensive English-language manual is designed to assist owners, DIY mechanics, and professional technicians in the repair and maintenance of the T4-350 and T4-500 motorcycles. It delves into critical areas such as engine disassembly, overhauling, and re-assembly, along with detailed procedures for the lubrication circuit, transmission, suspension, wheels, brakes, and electrical systems. The manual includes scheduled maintenance, adjustments, component replacement, system repairs, troubleshooting guides, and diagnostic procedures, complete with torque wrench settings and wiring diagrams. This digital resource is an invaluable tool for maintaining the mechanical integrity and operational readiness of your vintage motorcycle.
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
T4
Year:
1987
Sub Model:
T4-350, T4-500
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Owners, DIY mechanics, professional motorcycle technicians
Competitive Analysis
Value Proposition:
Complete factory service information for essential repairs and maintenance, providing professional-level guidance for DIYers.
Key Features
Content Highlight:
All repair procedures, torque wrench settings, troubleshooting guide
Delivery Method
Distribution:
Instant Download, No Shipping Cost
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and maintenance of Cagiva T4-350 and T4-500 motorcycles
Page Count
Estimated Page Count:
200-400 pages (estimated based on typical factory service manuals for this era and complexity)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF/ZIP
Compatibility
Operating Systems:
Windows, macOS, Linux
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, overhauling, re-assembly, lubrication circuit
Drivetrain Systems:
Transmission (implied, likely covers clutch and gearbox)
Suspension Steering:
Suspension and wheels
Braking Systems:
Brakes
Electrical Systems:
Electric system
Chassis Body:
General operations, general information, chassis components (implied)
Fuel System Coverage:
Carburetor adjustment, cleaning, and rebuilding procedures.
Exhaust System:
Information on exhaust component inspection and maintenance.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, adjustments
Repair Procedures:
Engine rebuilds, component replacement, system repairs
Troubleshooting:
Troubles and remedies
Diagnostic Procedures:
System diagnostics for electrical and mechanical issues
Wheel Service:
Tire changing, wheel balancing, spoke tensioning (if applicable to spoked wheels).
Technical Depth
Depth Of Coverage:
Comprehensive factory-level repair and maintenance, suitable for professional mechanics and advanced DIY users
Torque Specifications:
Detailed torque wrench settings for all critical fasteners, essential for proper assembly and preventing damage.
Wiring Diagrams:
Comprehensive electrical system diagrams for troubleshooting and repair.
📊 Manual Specifications
File Format
File Type:
Digital (PDF/ZIP)
Print Quality
Printability:
Printable PDF pages
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
Software Requirements
Unzipping Software:
Required (e.g., WinRAR)
File Quality
Searchable Text:
Likely searchable PDF text, allowing for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single-cylinder (likely air-cooled for both models, though variants may exist)
Engine Displacement
T4 350 Displacement:
Approximately 350cc (exact specification to be detailed within the manual)
T4 500 Displacement:
Approximately 500cc (exact specification to be detailed within the manual)
Performance
Horsepower:
Specific figures for both 350cc and 500cc engines to be found within the manual.
Torque:
Specific figures for both 350cc and 500cc engines to be found within the manual.
Fuel System
Carburetion:
Carburetor (likely single carburetor, specific model and tuning data in manual)
Lubrication Circuit
Oil System:
Wet sump lubrication (typical for this era of motorcycle, specific oil type and capacity in manual)
Engine Components
Valve Train:
SOHC (Single Overhead Camshaft) or OHV (Overhead Valve) - specific configuration in manual
Cooling System:
Air-cooled (typical for this model and era).
🔧 Transmission
Standard
Transmission Type:
Manual, likely 5-speed or 6-speed gearbox
Features
Clutch Type:
Wet multi-plate clutch (common for motorcycles of this era)
Fluid Requirements
Gear Oil Specification:
Manual will specify exact gear oil type, viscosity, and capacity.
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions provided in manual.
Weights
Dry Weight:
Specific weight figures for T4-350 and T4-500 to be found in manual.
Wet Weight:
Specific weight figures for T4-350 and T4-500 to be found in manual.
🛡️ Safety Features
Ratings
Safety Standards:
Manual will detail safety-related adjustments and checks, but specific crash ratings are not applicable to this type of manual.
Active Features
Braking System Type:
Disc brakes (front and/or rear, specific configuration in manual)
Passive Features
Frame Construction:
The manual will detail frame inspection and maintenance procedures.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, indicator lights (typical for 1987)
Driver Assistance
ABS:
Not applicable for 1987 models.
Connectivity
Electronic Aids:
Minimal; focus on mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Detailed in manual, typically every 3,000-5,000 km or annually.
Valve Adjustment Interval:
Detailed in manual, crucial for engine health, often around 6,000-10,000 km.
Air Filter Cleaning Replacement:
Detailed in manual, frequency depends on riding conditions.
Fluid Specifications
Engine Oil Specification:
Manual will specify SAE viscosity grade (e.g., 10W-40, 20W-50) and API service classification.
Brake Fluid Type:
Manual will specify DOT specification (e.g., DOT 3, DOT 4).
Fork Oil Specification:
Manual will specify type and level for front fork suspension.
Known Issues
Common Wear Items:
Brake pads, clutch plates, fork seals, wheel bearings (general for motorcycles of this age, specific Cagiva T4 issues detailed in manual)
Electrical Gremlins:
As with many Italian motorcycles of this era, electrical connections and component reliability can be an area requiring attention, detailed in troubleshooting section.
Maintenance Tasks
Tune Up Procedures:
Carburetor synchronization, ignition timing checks, spark plug replacement
Chassis Lubrication:
Steering head bearings, swingarm pivot, control cables
📚 Vehicle History
Brand Heritage
Cagiva History:
Cagiva is an Italian motorcycle manufacturer known for producing a range of street, off-road, and racing motorcycles. Established in 1978, it often incorporated Italian design flair with practical engineering.
Model Evolution
T4 Model Context:
The T4 series likely represented Cagiva's venture into the dual-sport or adventure touring segment during the late 1980s, offering versatility for on-road and light off-road use.
Production
Production Era:
Late 1980s (specifically 1987 for this manual)
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards for this manual or model are readily available, but the T4 series was part of Cagiva's effort to compete in growing market segments.
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