Case International (DAVID BROWN) 1190 1194 1290 1294 1390 1394 1490 1494 1594 1690 Tractor Workshop Service Repair Manual

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This workshop service repair manual covers models 1190, 1194, 1290, 1294, 1390, 1394, 1490, 1494, 1594, and 1690. These tractors, produced from the late 1970s through the 1980s, represent the...

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Type: Tractor

Vendor:

Sku: 98410

Tags: 1190 1194 1290 1294 1390 1394 1490 1494 1594 1690 Case Case International (david brown) Case Series Manuals Construction Motor Graders Tractor

Product variants

Description

This workshop service repair manual covers models 1190, 1194, 1290, 1294, 1390, 1394, 1490, 1494, 1594, and 1690. These tractors, produced from the late 1970s through the 1980s, represent the legacy of David Brown, known for robust and reliable agricultural machinery. They are equipped with diesel engines and offer both Synchromesh and Power Shift transmission options, alongside features like power steering and a Power Take-Off system. These models were designed for agricultural professionals and farm owners, emphasizing durability and performance in demanding tasks. This comprehensive 109-page English manual provides factory-level technical depth for maintenance, repair, and troubleshooting. It covers all major systems including the engine, brakes, cooling system, diesel fuel system, differential, electrical system, front axle (2WD and 4WD), hydraulic system, manual and power steering, Power Take-Off, and both Synchromesh and Power Shift transmissions. The manual includes detailed repair procedures, disassembly and assembly instructions, diagnostic flowcharts, technical specifications, and routine maintenance guidelines, enabling owners and technicians to ensure the longevity and optimal performance of their tractors.

🏷️ Basic Information

Identification

Make:

Case International (David Brown)

Model:

1190, 1194, 1290, 1294, 1390, 1394, 1490, 1494, 1594, 1690

👋 Introduction

Market Position

Target User:

Designed for agricultural professionals, farm owners, maintenance technicians, and tractor enthusiasts who need to maintain, repair, and service Case International (David Brown) tractors.

Value Proposition

Benefit:

Enables users to perform their own repairs, saving significant time and money on labor costs, and ensuring proper maintenance for longevity and optimal performance of the tractor.

Content Style

Instruction Style:

Provides easy-to-follow, step-by-step instructions, often accompanied by actual photo illustrations and diagrams, simplifying complex repair tasks.

Delivery

Availability:

Instant download upon completion of secure payment, eliminating shipping delays and costs.

📋 Manual Details

Coverage Areas

Covered Systems:

Brakes, CAB, Clutch, Cooling System, Diesel Fuel System, Differential, Electrical System, Engine, Final Drive, Front Axle (Two-Wheel Drive), Front Drive Axle, Hydraulic System, Manual Steering, Power Steering, Power Take-Off, Transmission (Power Shift), Transmission (Synchromesh)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of engine overhauls, diagnostics, and component repair for the specific diesel engines used in these models. Includes cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, and lubrication.

Transmission:

Comprehensive instructions for both Synchromesh and Power Shift transmissions, including disassembly, assembly, inspection, adjustment, and troubleshooting of gears, shafts, clutches, and control mechanisms.

Hydraulic System:

In-depth coverage of the hydraulic system, including pumps, valves, cylinders, filters, reservoir, and control linkages. Focuses on maintenance, repair, and troubleshooting for tasks like lift arm operation, steering, and auxiliary hydraulics.

Electrical System:

Detailed electrical schematics, wiring diagrams, troubleshooting guides for starting, charging, lighting, and accessory systems. Covers starter motor, alternator, battery, fuses, relays, and sensors.

Fuel System:

Thorough explanations of the diesel fuel system, including fuel injection pumps, injectors, fuel lines, filters, and fuel tank. Addresses maintenance, calibration, and troubleshooting of fuel delivery and combustion.

Cooling System:

Information on radiator, fan, water pump, thermostat, coolant passages, and hoses. Covers maintenance, flushing, leak detection, and component replacement.

Brakes:

Coverage of brake system components such as master cylinder, brake lines, calipers/wheel cylinders, brake discs/drums, and parking brake. Includes adjustment, bleeding, and repair procedures.

Steering:

Detailed procedures for both manual and power steering systems, including steering box, linkages, hydraulic pump (for power steering), and associated components.

Front Axle:

Specific sections for both Two-Wheel Drive (2WD) and Four-Wheel Drive (4WD) front axles, covering kingpins, bearings, seals, and differential units.

Power Take Off:

Instructions for the maintenance and repair of the PTO system, including engagement mechanisms, shafts, and gears.

Information pertaining to the tractor's cab, potentially covering interior trim, controls, HVAC (if applicable), and mounting points, though likely focused on access to other components.

Procedures Included

Repair:

Comprehensive, step-by-step repair instructions for virtually all components and systems of the tractor, from minor adjustments to major overhauls.

Disassembly Assembly:

Detailed procedures for the removal and installation of all major components and sub-assemblies, ensuring correct reassembly and component handling.

Diagnosing Troubleshooting:

Systematic diagnostic flowcharts and troubleshooting guides to identify the root cause of common and uncommon problems across all vehicle systems.

Servicing Maintenance:

Routine maintenance procedures, lubrication charts, fluid capacity specifications, filter replacement schedules, and general servicing guidelines.

Technical Specifications:

Inclusion of critical technical data, torque values, clearances, pressures, and other specifications necessary for accurate repair and adjustment.

Technical Depth

Depth:

Factory-level technical depth, suitable for professional mechanics and experienced DIY users. Covers engine rebuilds, transmission overhauls, hydraulic system diagnostics, and complex electrical troubleshooting.

📊 Manual Specifications

File Format

Format:

Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android devices, and any device capable of opening PDF files.

Print Quality

Quality:

Original Adobe document, ensuring perfect quality and perfect printing. High-resolution diagrams and illustrations.

Features

Searchability:

Fully indexed and bookmarked by topic for quick navigation. Text is searchable, allowing users to find specific information rapidly.

Printing Options:

Users can print the entire manual or select specific pages for printing.

Zoom Capability:

Ability to zoom in on diagrams and photographs to view intricate details of parts and procedures.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Diesel

Engine Family:

The models listed (1190, 1194, 1290, 1294, 1390, 1394, 1490, 1494, 1594, 1690) are typically powered by Case IH's own diesel engines, or engines supplied by established diesel engine manufacturers like Perkins, depending on the specific year and region of manufacture. Engine families might include Case 4.236, 4.248, or similar displacements.

Performance

Displacement Range:

Likely ranging from approximately 3.9 liters (236 cubic inches) to 4.4 liters (248 cubic inches) or larger, depending on the specific model within the series. Exact specifications would be detailed in the manual.

Horsepower Range:

Expected horsepower ratings to vary across the model range, typically from around 70 HP for the lower end (e.g., 1190) up to 100+ HP for the higher end (e.g., 1690). Specific HP for each model variant would be in the manual.

Fuel System

Injection System:

Mechanical direct injection or indirect injection, typically utilizing rotary or inline injection pumps. Detailed specifications for pump timing, injector pressures, and maintenance will be provided.

🔧 Transmission

Standard

Transmission Types:

Synchromesh and Power Shift transmissions are explicitly covered. Synchromesh typically offers a standard gear set, while Power Shift offers on-the-go gear changes without a clutch pedal.

Optional

Gear Configuration:

Details on the number of forward and reverse gears for both Synchromesh and Power Shift options will be present. Gear ratios for each speed will be included for performance analysis and troubleshooting.

Features

Clutch Type:

Information on clutch operation, including single or dual-clutch configurations as applicable for Synchromesh or PTO engagement, will be covered. Power Shift transmissions often utilize multi-plate wet clutches.

Maintenance

Fluid Type:

The manual will specify the correct transmission fluid type (e.g., API GL-4, specific tractor hydraulic fluid like UTTO, or SAE viscosity grades) and capacity for both Synchromesh and Power Shift units, critical for their longevity.

📐 Dimensions

Exterior

Wheelbase Range:

Wheelbase will vary across the model range, influencing turning radius and stability. Specific dimensions will be detailed in the manual.

Weights

Operating Weight Range:

Operating weights will differ based on the specific model and any fitted options (e.g., front axle type, cab). These figures are crucial for understanding load capacities and transport regulations.

🛡️ Safety Features

Passive Features

Cab Rollover Protection:

While not explicitly stated, tractors of this era, especially those with cabs, would likely incorporate Roll-Over Protective Structures (ROPS) as a safety feature. The manual may detail its mounting and inspection.

💡 Technology Features

Infotainment

Instrumentation:

Basic dashboard instrumentation would typically include tachometer, engine temperature gauge, oil pressure light, battery charge indicator, and fuel gauge. Detailed functionality and troubleshooting of these will be covered.

Driver Assistance

Power Steering:

Power steering systems are a key comfort and control feature covered in detail, reducing operator fatigue.

Pto Engagement:

The manual will detail the operation and maintenance of the Power Take-Off (PTO) engagement mechanism, ensuring safe and effective use of implements.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typical intervals for engine oil and filter changes would be specified, likely in the range of 250-500 operating hours, depending on operating conditions and oil quality. Specific recommendation in manual.

Transmission Fluid Change:

Intervals for transmission and hydraulic fluid changes, crucial for the proper operation of power shift and hydraulic systems, would be detailed, often around 1000-1500 hours.

Greasing Points:

A lubrication chart detailing daily, weekly, and monthly greasing points for steering, PTO, hitch, and other pivot points would be essential and included.

Fluid Specifications

Engine Oil Specification:

The manual will list the required API service classification (e.g., API CD or CE) and recommended viscosity grade (e.g., SAE 15W-40) for the diesel engine oil.

Hydraulic Transmission Fluid:

Specific recommendations for hydraulic/transmission fluid (e.g., Case IH TDTO, UTTO) and coolant type (e.g., ethylene glycol based) will be provided. Proper fluid is vital for the shared hydraulic and transmission systems.

Known Issues

Hydraulic Leaks:

Common issues might include hydraulic system leaks due to aging seals and hoses, particularly in the lift system or power steering. The manual will aid in identifying and replacing these.

Transmission Wear:

Wear in the transmission, especially clutch packs in Power Shift models or synchronizers in Synchromesh, can occur with high hours. The manual's diagnostic section will be key to addressing this.

Electrical Connections:

Corrosion or looseness in electrical connections, particularly in older machines, can lead to starting, charging, or lighting issues. The electrical schematics are invaluable here.

📚 Vehicle History

Brand Heritage

David Brown Legacy:

These tractors represent the legacy of David Brown, a historic British tractor manufacturer known for robust and reliable machinery, later integrated into Case IH.

Model Evolution

Series Development:

The '90' series (1190, 1290, etc.) and '94' series (1194, 1294, etc.) represent an evolution of David Brown/Case IH tractor design, likely introducing enhancements in power, comfort, and transmission technology over earlier models.

Production

Production Period:

These models were generally produced from the late 1970s through the 1980s, with the '94' series often representing updated versions of the '90' series.

🏆 Awards & Recognition

Recognitions

Historical Reputation:

David Brown tractors from this era were generally well-regarded for their robust build quality and durability in agricultural applications, reflecting the brand's established reputation.