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CHERY QQ6 Service Repair Manual

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🏷️ Basic Information Identification Make: Chery Model: QQ6 Model Code: S21 Platform: Chery QQ platform (derived from Daewoo Matiz/Chevrolet Spark) 👋 Introduction Market Position Market Segment: Subcompact city car, economy...
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Type: Car
Vendor:
Sku: 418059
Tags: Car Cars Chery QQ6
CHERY QQ6 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chery
Model:
QQ6
Model Code:
S21
Platform:
Chery QQ platform (derived from Daewoo Matiz/Chevrolet Spark)
👋 Introduction
Market Position
Market Segment:
Subcompact city car, economy segment
Target Audience:
Budget-conscious urban commuters, first-time car buyers
Competitive Analysis
Key Competitors:
Hyundai Getz, Kia Picanto, Suzuki Alto, other small city cars from various manufacturers
Key Features
Vehicle Philosophy:
Affordability, maneuverability, compact size for urban environments
Manual Value Proposition:
Empowers owners and independent mechanics with comprehensive technical data for effective maintenance and repair
📋 Manual Details
Coverage Areas
Regions Covered:
Global (with specific emphasis on markets where QQ6 was popular)
Languages Included:
Primarily English (based on typical service manual distribution, though original could vary)
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Service and Repair Manual
Format
Delivery Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, lubrication system, cooling system
Engine Management:
Fuel system (injection/carburetion), ignition system, emission control system, engine control unit (ECU) diagnostics
Transmission:
Manual and Automatic transmission overhaul, clutch system, gear shifting mechanisms
Drivetrain:
Front-wheel drive system, axles, differentials
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam), shock absorbers, springs, alignment
Steering:
Steering rack, power steering system (if equipped), steering column
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, ABS (if equipped), parking brake
Electrical System:
Battery, charging system (alternator), starting system, lighting, instrumentation, horn, wipers, power windows
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis components, corrosion protection
Heating And Air Conditioning:
HVAC system components, refrigerant handling, diagnosis
Safety Systems:
Airbag system (SRS), seatbelt mechanisms
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (OBD-II if applicable)
Repair Procedures:
Step-by-step disassembly and reassembly instructions for all major components
Electrical Troubleshooting:
Wiring diagrams, circuit testing procedures, component testing
Collision Repair:
Body repair techniques, panel replacement, frame straightening principles
Painting And Detailing:
Surface preparation, paint application, finishing techniques
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including component testing and signal tracing
Rebuild Procedures:
Complete engine and transmission rebuild instructions with specifications
Diagrams And Illustrations:
Detailed exploded views, wiring diagrams, schematics, and assembly illustrations
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Searchability:
Likely text-searchable PDF for efficient information retrieval
Print Quality
Print Quality Notes:
Designed for clear printing of text, diagrams, and images
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Chery ACTECO series (likely variations based on earlier designs)
Engine Type:
Inline 4-cylinder, gasoline
Displacement:
1.1 Liter (1100 cc)
Bore X Stroke:
Approx. 71.0 mm x 69.0 mm (typical for this class)
Compression Ratio:
Approx. 9.5:1 - 10.5:1 (typical)
Horsepower:
Approx. 65 - 70 HP @ 6000 RPM
Torque:
Approx. 90 - 95 Nm @ 3500-4500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) or Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded gasoline
Emissions Control:
Catalytic converter, Oxygen sensors (O2 sensors)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (availability may vary by market)
Features
Clutch Type:
Dry single plate clutch (Manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 3575 mm
Width:
Approx. 1530 mm
Height:
Approx. 1485 mm
Wheelbase:
Approx. 2300 mm
Ground Clearance:
Approx. 150 mm
Weights
Curb Weight:
Approx. 850 - 950 kg (depending on transmission and equipment)
Gross Vehicle Weight Rating:
Approx. 1300 kg
Cargo
Cargo Volume Rear Seats Up:
Approx. 190 Liters
Cargo Volume Rear Seats Down:
Approx. 740 Liters (with rear seats folded)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing body; generally lower safety ratings compared to contemporary Western vehicles due to its budget focus and design origins.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD) may be optional or standard on higher trims.
Passive Features
Passive Safety Features:
Seatbelts (front pre-tensioners may be present), reinforced passenger cell, airbags (driver and possibly passenger, availability varies).
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, CD player, possibly MP3 playback, speaker system (typically 2-4 speakers).
Driver Assistance
Driver Assistance Features:
Limited; primarily focused on basic functionality. Rear parking sensors may be an option on some variants.
Connectivity
Connectivity Options:
Auxiliary input for audio playback (on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months, whichever comes first (typical for this class and era).
Air Filter Replacement:
Every 15,000-20,000 km
Spark Plug Replacement:
Every 30,000-40,000 km (depending on plug type)
Timing Belt Replacement:
Every 60,000-80,000 km or 4-5 years (if belt driven, crucial to check)
Fluid Specifications
Engine Oil Type:
API SJ/SL or higher, SAE 5W-30 or 10W-30 (verify in manual for specific engine variant)
Coolant Type:
Ethylene glycol-based antifreeze/coolant (typically a 50/50 mix with distilled water)
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 (verify in manual)
Transmission Fluid Automatic:
Dexron III or equivalent ATF (verify in manual)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues General:
Electrical system gremlins, suspension wear (bushings, ball joints), occasional engine performance inconsistencies, potential for rust on older models.
Common Issues Engine:
Carbon buildup in combustion chambers, potential for gasket leaks, ignition coil failures.
Common Issues Transmission:
Wear in synchronizers (manual), occasional harsh shifting (automatic).
📚 Vehicle History
Brand Heritage
Brand Origin:
Chery Automobile Co., Ltd., China
Model Evolution
Model Introduction:
Launched in the mid-2000s, building upon the success and platform of the original Chery QQ.
Design Inspiration:
Heavily influenced by the Daewoo Matiz/Chevrolet Spark, with Chery developing its own version and subsequent updates.
Production
Manufacturing Locations:
Primarily China, with potential for assembly in other countries through joint ventures or CKD kits.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Generally positioned as a value-oriented vehicle; significant industry awards are unlikely given its market segment and origin, though it achieved considerable sales volume in its target markets.
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