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2002 Chevrolet Avalanche 2500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Avalanche 2500 Year: 2002 Product Type: Service & Repair Manual Software Software Developer: RepairSurge Licensing: Officially Licensed, OE Material Derived Codes Platform Code:...
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Sku: 46711
2002 Chevrolet Avalanche 2500 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Avalanche 2500
Year:
2002
Product Type:
Service & Repair Manual Software
Software Developer:
RepairSurge
Licensing:
Officially Licensed, OE Material Derived
Codes
Platform Code:
GMT800 (shared with Silverado/Sierra, Tahoe/Yukon)
👋 Introduction
Market Position
Vehicle Segment:
Full-size SUV/Pickup Hybrid (Sport Utility Truck)
Target Audience:
DIY enthusiasts, professional mechanics, fleet managers, owners seeking in-depth repair knowledge.
Competitive Analysis
Competitors:
Ford Expedition, Toyota Sequoia, Dodge Durango.
Key Features
Unique Selling Proposition:
The Avalanche 2500's innovative Midgate system, offering flexible cargo and passenger configurations.
Manual Advantage:
Provides factory-level repair and maintenance information conveniently and affordably compared to printed manuals.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
2002 Chevrolet Avalanche 2500
Engine Coverage:
All 2002 Avalanche 2500 engine options
Drivetrain Coverage:
All 2002 Avalanche 2500 drivetrain configurations (2WD/4WD)
Trim Level Coverage:
All available trim levels for the 2002 Avalanche 2500
Page Count
Estimated Page Count:
Thousands (digital, comprehensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (Software)
Access Duration:
1 Year (extendable)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, overhaul, timing, cooling, lubrication, fuel injection, emissions control.
Transmission:
Diagnostics, repair, overhaul for automatic transmissions (e.g., 4L80-E).
Drivetrain:
Front and rear axle, driveshafts, CV joints, transfer case (if applicable).
Brakes:
Front and rear brake systems, ABS, parking brake, hydraulic lines, caliper and rotor replacement.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, steering knuckles, alignment procedures.
Steering:
Power steering system, steering column, steering gear, tie rods, power steering pump.
Electrical:
Wiring diagrams, component location, charging system, starting system, ignition system, lighting, instruments, body control modules.
HVAC:
Heating, ventilation, air conditioning system diagnosis, component replacement, refrigerant handling.
Body:
Body panel repair, interior trim, doors, windows, tailgate, Midgate, bumpers.
Diagnostics:
OBD-II troubleshooting, diagnostic trouble codes (DTCs), sensor data interpretation.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation.
Repair:
Step-by-step repair instructions for all major systems.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults.
Rebuilding:
Complete overhaul procedures for engines and transmissions.
Installation:
Component replacement and installation guidance.
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth diagnostics and complete component rebuilds.
📊 Manual Specifications
File Format
Format:
PDF Download
Searchability:
Searchable text content
Compatibility:
PC, laptop, smartphone, tablet (via web browser)
Print Quality
Quality:
High-resolution digital rendering of OE materials
Binding Type
Type:
N/A (Digital)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L29 (for 2500 series)
Engine Type:
Vortec 7400 (7.4L) V8, OHV, 16-valve
Displacement:
7.4 Liters (454 cubic inches)
Performance
Horsepower:
315 hp @ 4000 RPM
Torque:
455 lb-ft @ 3200 RPM
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Ignition System
Type:
Distributorless Ignition System (DIS) with coil packs.
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (4L80-E Heavy Duty)
Optional
Transmission Type:
N/A (4L80-E was standard on 2500)
Features
Gear Ratios:
Provided in manual for 4L80-E (e.g., 2.48:1, 1.48:1, 1.00:1, 0.75:1)
Fluid Type
Fluid Spec:
Dexron III/VI Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Wheelbase:
130.0 inches (3302 mm)
Length:
227.0 inches (5766 mm)
Width:
79.7 inches (2024 mm)
Height:
75.8 inches (1925 mm)
Weights
Curb Weight:
Approx. 5,800 - 6,000 lbs (2630 - 2721 kg)
Gvwr:
7,200 lbs (3266 kg) or higher depending on configuration
Towing Capacity:
Up to 10,000 lbs (4536 kg)
Cargo
Cargo Volume Behind First Row W Midgate Down:
Approx. 127.8 cu ft (3619 L)
Cargo Volume Behind Second Row W Midgate Up:
Approx. 45.7 cu ft (1294 L)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 stars (for 2002 models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Available StabiliTrak stability enhancement system.
Passive Features
Airbags:
Driver and front passenger airbags.
Seat Belts:
3-point seat belts for all occupants, driver and front passenger pretensioners.
Chassis:
Integrated body-on-frame construction for enhanced rigidity.
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional Bose premium audio system, rear seat entertainment options.
Navigation:
Optional factory navigation system available on some trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Onstar:
Optional OnStar system for safety and communication services.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (refer to manual for specific guidance).
Coolant Change:
Every 30,000-50,000 miles or 2-3 years (depending on coolant type).
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for platinum-tipped plugs.
Fluid Specifications
Engine Oil:
API Service SJ or SL, SAE 5W-30 (preferred) or 10W-30. Capacity: 5.5 quarts (5.2 L) with filter.
Coolant:
GM Approved Engine Coolant (Dex-Cool), 50/50 mix with distilled water. Capacity: Approx. 18.5 quarts (17.5 L).
Power Steering Fluid:
GM Power Steering Fluid or equivalent (e.g., Dexron III/VI ATF). Capacity: Approx. 1 quart (0.9 L).
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid. Capacity: Approx. 1 quart (0.9 L).
Known Issues
Common Problems:
Possible issues with intake manifold gaskets, exhaust manifold leaks, electronic throttle control (ETC) concerns, fuel pump failures, and front hub bearing wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
First Generation:
Introduced for the 2002 model year as an innovative Sport Utility Truck (SUT).
Platform Sharing:
Based on the GMT800 platform, sharing components with the Silverado, Tahoe, and Yukon.
Production
Production Years:
2002-2006 (First Generation)
Manufacturing Location:
Janesville, Wisconsin, USA (primarily)
🏆 Awards & Recognition
Recognitions
Auto Of The Year:
Not broadly recognized with major 'Car of the Year' awards, but appreciated for its innovative utility.
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