Chevrolet Aveo 2007-2010 Workshop Service Repair Manual

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Type: Car

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Sku: 83116

Tags: 2007 2008 2009 2010 Aveo Car Cars Chevrolet Featured

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Description

This comprehensive manual covers the Chevrolet Aveo, specifically models produced between 2007 and 2010, built on the T250/T255 platform. Designed as an affordable and practical subcompact car, the Aveo, with its 1.6L LXT I4 gasoline engine, was engineered for urban maneuverability and fuel efficiency, positioning it as a competitive choice against rivals like the Hyundai Accent and Toyota Yaris. Its appeal lies in its compact size and economical operation, making it a sensible option for daily commuting and city driving. This complete factory service and repair manual provides in-depth guidance for maintaining and repairing your Chevrolet Aveo. It covers a wide array of systems, including detailed procedures for engine mechanicals, fuel and ignition systems, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the complete electrical system. Additionally, the manual details routine maintenance, troubleshooting common issues, and component rebuilds, offering the essential information needed by owners and professional technicians to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Years Covered:

2007, 2008, 2009, 2010

Generation Codes:

T250 / T255

👋 Introduction

Market Position

Segment:

Subcompact car, positioned as an affordable and practical urban vehicle.

Competitive Analysis

Key Competitors:

Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, Ford Fiesta.

Key Features Vehicle

Appeal:

Focus on affordability, fuel efficiency, and compact size for urban maneuverability.

Key Features Manual

Value Proposition:

Provides factory-level repair information for DIY enthusiasts and professional technicians, enabling cost-effective maintenance and repairs.

📋 Manual Details

Coverage Areas

Engine Options:

1.6L LXT I4 (gasoline)

Page Count

Estimated Page Count:

Hundreds of pages (precise count not specified in product info, typical for factory manuals)

Manual Type

Type:

Complete Factory Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, valve train

Engine Management:

Fuel injection, ignition system, emission controls, sensors, actuators, ECU diagnostics

Transmission Manual:

Manual transmission internal components, clutch, shifting mechanism

Transmission Automatic:

Automatic transmission internal components, torque converter, shift control (if applicable to covered engines)

Drivetrain:

Front wheel drive axles, CV joints, differential

Suspension:

Front and rear suspension, struts, shocks, control arms, springs, bushings

Steering:

Power steering system, steering column, tie rods, steering rack

Brakes:

Front and rear disc brakes, brake calipers, rotors, pads, master cylinder, brake lines, ABS system

Electrical System:

Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams

Body And Frame:

Body panel removal and installation, chassis components, doors, windows, mirrors, bumpers

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant service

Interior:

Dashboard, seats, trim panels, airbags

Procedures Included

Maintenance Routine:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides

Repair Assembly Disassembly:

Step-by-step instructions for component removal, installation, and reassembly

Component Rebuild:

Detailed procedures for overhauling major components like engines and transmissions

Electrical Diagnostics:

Wiring diagrams, circuit testing, component testing procedures

Body Repair:

Panel replacement, dent repair, paint preparation (typically not detailed, but component removal is)

Technical Depth

Depth:

Comprehensive, covering basic to advanced repair and diagnostics, suitable for professional technicians and skilled DIYers

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Fully printable, allowing users to print specific pages or the entire manual

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

Features

Zoom Functionality:

Yes (allows zooming in on diagrams and text)

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for extraction if compressed)

Compatibility

Operating Systems:

All versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code:

LXT (GM Family II)

Displacement:

1.6 Liters (1598 cc)

Configuration:

Inline 4-cylinder, DOHC, 16 valves

Performance

Horsepower Est:

Approximately 106-108 hp @ 6000 rpm (varies slightly by market and specific sub-model)

Torque Est:

Approximately 105-107 lb-ft @ 3200 rpm (varies slightly)

Fuel System

Induction:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Cooling System

Type:

Pressurized, liquid-cooled

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission

Features

Transmission Fluid Manual:

Dexron III Automatic Transmission Fluid (ATF) or equivalent for automatic. Manual transmission uses gear oil (specification varies, consult manual for exact type and quantity).

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Hatchback

Weights

Curb Weight Est:

Approximately 2300-2500 lbs (1043-1134 kg), depending on body style and equipment.

🛡️ Safety Features

Ratings

NHTSA Front Impact Est:

Generally 4-star (may vary by specific model year and testing protocol).

NHTSA Side Impact Est:

Generally 4-star (may vary by specific model year and testing protocol).

Active Features

Anti-lock Braking System (ABS) typically standard or optional depending on trim level.

Passive Features

Airbags:

Front airbags for driver and passenger, side-impact airbags (optional on some trims).

Seatbelts:

Three-point seatbelts for all seating positions.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM/CD player, often with auxiliary input. Higher trims may offer more speakers.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Bluetooth:

Rarely standard; may be an optional feature or aftermarket addition for this generation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 miles (12,000 km) or 6 months, whichever comes first. Consult manual for exact interval based on driving conditions.

Engine Air Filter:

Replace every 30,000 miles (48,000 km) or as needed based on driving environment. Manual will specify inspection intervals.

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or annually. Manual will specify inspection intervals.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API SM or higher. Check manual for specific GM dexos specifications if applicable to this generation.

Coolant Type:

GM-approved (green) or Dex-Cool (orange) Extended Life Antifreeze/Coolant. Manual will specify.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual will specify.

Known Issues

Engine Performance:

Occasional reports of minor oil leaks, potential for catalytic converter issues, and sensor failures leading to check engine lights.

Suspension And Steering:

Worn bushings, tie rod ends, and ball joints can lead to premature tire wear and steering looseness. Strut mount bearings may also fail.

Electrical:

Alternator failures, battery drain issues, and power window motor problems have been reported.

HVAC:

Blend door actuator failures causing incorrect air temperature or direction are not uncommon.

📚 Vehicle History

Brand Heritage

Brand Focus:

Chevrolet, a division of General Motors, known for a wide range of vehicles from economy cars to heavy-duty trucks.

Model Evolution

Platform Origin:

The T250/T255 generation of the Aveo was developed in partnership with GM Daewoo (now GM Korea). It replaced the original Aveo (T200) platform.

Production

Manufacturing Locations Est:

Primarily South Korea (Bupyeong-gu, Incheon) by GM Daewoo, with some assembly in other global locations.

🏆 Awards & Recognition

Recognitions

Awards Mention:

The Chevrolet Aveo generally received mixed reviews, often cited for its affordability and fuel economy but criticized for interior quality, refinement, and driving dynamics compared to some rivals. Specific awards for this generation are not prominent.