Chevrolet Chevy Caprice Complete Workshop Service Repair Manual 1992

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🏷️ Basic Information Identification Make: Chevrolet Model: Caprice Year: 1992 Product Type: Workshop Service Repair Manual Product Name: Chevrolet Chevy Caprice Complete Workshop Service Repair Manual 1992 Codes Platform: B-body...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Caprice

Year:

Product Type:

Workshop Service Repair Manual

Product Name:

Chevrolet Chevy Caprice Complete Workshop Service Repair Manual 1992

Codes

Platform:

B-body (GM)

👋 Introduction

Market Position

Positioning:

Full-size sedan for families and individuals valuing comfort and space.

Competitive Analysis

Competitors:

Ford Crown Victoria, Mercury Grand Marquis, Chrysler New Yorker, Buick Roadmaster.

Key Features

Platform Advantage:

Body-on-frame construction offered durability and a comfortable ride, a trait increasingly rare in sedans.

Engine Options:

Available with robust V8 engines known for torque and reliability.

Interior Space:

Generous passenger and trunk space, a hallmark of American large sedans.

Manual Value Proposition

Diy Advantage:

Empowers owners to perform maintenance and repairs, saving significant costs associated with dealership service.

📋 Manual Details

Coverage Areas

All Models:

All Engines:

All Trims:

All Transmissions:

Page Count

Estimated Page Count:

Approximately 1500-2500 pages (typical for full GM service manuals of this era, exact count not provided in product info)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

Device Compatibility:

PC, Mac, Tablets, Smartphones

Software Requirement:

Adobe Reader (free download)

Delivery

Delivery Method:

Instant Email Delivery

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (including diagnosis, overhaul, specifications)

Engine Electrical:

Yes (ignition, fuel injection, sensors, starting, charging)

Fuel System:

Yes (including TBI/MPI, fuel pumps, lines, tanks)

Cooling System:

Yes (radiator, fan, thermostat, water pump, hoses)

Exhaust System:

Yes (manifold, pipes, muffler, catalytic converter)

Transmission Automatic:

Yes (e.g., TH700-R4/4L60, including overhaul, diagnostics, fluid specs)

Transmission Manual:

Yes (if applicable to specific trims, though automatic was more common)

Drivetrain:

Yes (driveshaft, universal joints, rear axle, differential)

Suspension:

Yes (front and rear, components, alignment, specifications)

Steering:

Yes (power steering system, steering column, linkage)

Brakes:

Yes (front discs, rear drums/discs, ABS if equipped, hydraulic system, components)

Wheels And Tires:

Yes (specifications, rotation, mounting)

Body And Frame:

Yes (frame construction, panels, doors, glass, trim)

HVAC:

Yes (heating, ventilation, air conditioning system components, operation, diagnosis)

Electrical System Lighting:

Yes (headlights, taillights, interior lights, aiming)

Electrical System Instruments:

Yes (gauges, warning lights, dashboard controls)

Electrical System Accessories:

Yes (power windows, locks, mirrors, wipers, horn, audio)

Safety Systems:

Yes (seat belts, airbag system if equipped, ABS diagnosis)

Procedures Included

Routine Maintenance:

Yes (oil changes, filter replacements, fluid checks/changes)

Troubleshooting:

Yes (diagnostic flowcharts, symptom-based diagnosis)

Repair Procedures:

Yes (step-by-step instructions for all major components)

Overhaul Procedures:

Yes (engine, transmission, differential rebuilds)

Component Replacement:

Yes (major and minor parts replacement)

Diagnostics:

Yes (electrical and mechanical system diagnostics)

Wiring Diagrams:

Yes (comprehensive electrical schematics)

Specifications And Tolerances:

Yes (all critical measurements for repairs)

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission overhauls)

Detail Level:

Factory Level (as provided by Chevrolet for technicians)

Visual Aids:

Yes (step-by-step pictures and diagrams included as per description)

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable (standard for modern PDFs)

Print Quality

Printability:

Full page printing supported

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Description 1:

5.0L (305 cu in) V8

Fuel Delivery 1:

Throttle Body Injection (TBI)

Horsepower 1:

170 hp @ 4000 rpm (approx.)

Torque 1:

255 lb-ft @ 2000 rpm (approx.)

Secondary Engine

Engine Code 2:

Engine Description 2:

5.7L (350 cu in) V8 (Optional, often for police/fleet or some civilian models)

Fuel Delivery 2:

Central Port Injection (CPI) or TBI

Horsepower 2:

180-200 hp (approx., depending on specific tune/injection system)

Torque 2:

300-315 lb-ft (approx.)

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Pump Type:

In-tank electric

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (e.g., 4L60/TH700-R4)

Optional

Transmission Type Optional:

None documented for civilian models in this year (police/heavy-duty might have variations).

Features

Overdrive:

Yes (4th gear)

Fluid Type Recommendation:

Dexron-III Automatic Transmission Fluid (ATF) or equivalent (refer to manual for exact specification)

📐 Dimensions

Exterior

Wheelbase:

116 inches (2946 mm)

Length:

204.7 inches (5200 mm)

Width:

76.5 inches (1943 mm)

Height:

54.3 inches (1379 mm)

Weights

Curb Weight Approx:

3700 - 4000 lbs (1678 - 1814 kg) depending on engine and options

Cargo

Trunk Volume Approx:

20.0 cu ft (566 L)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating 1992:

Not explicitly rated in the modern sense, but B-body structure was designed for stability.

Active Features

Optional (Anti-lock Braking System on rear wheels or all wheels depending on configuration)

Passive Features

Airbags:

Driver-side airbag standard (introduced earlier in the generation).

Seat Belts:

Three-point retractable front and rear seat belts.

Child Safety Features:

Rear door child safety locks.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo radio with cassette player. Optional premium sound systems available.

Climate Control:

Manual or optional Automatic Climate Control (ACC).

Driver Assistance

Cruise Control:

Standard or optional cruise control system.

Connectivity

Onboard Diagnostics:

OBD-I system, with diagnostic codes accessed via a connector and jumper wire or scan tool.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).

Transmission Fluid Change:

Every 30,000-60,000 miles or as specified by severe service conditions (refer to manual).

Coolant Change:

Every 30,000-100,000 miles depending on coolant type (refer to manual for de-ionization or long-life coolants).

Spark Plug Replacement:

70,000-100,000 miles for platinum-tipped plugs, 30,000 miles for standard plugs (if applicable).

Fluid Specifications

Engine Oil Specification:

API Service SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on temperature).

Coolant Specification:

Ethylene Glycol based, 50/50 mix with distilled water. Specific type (e.g., Dex-Cool not applicable for this era).

Brake Fluid Specification:

DOT 3 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Ball joints, tie rod ends, idler/pitman arms due to vehicle weight and geometry. Distributor rotor and cap failure.

Electrical Gremlins:

Tends to develop minor electrical issues over time, particularly with grounds, switches, and dashboard illumination.

HVAC System:

Blend door actuator failures, AC compressor clutch issues, vacuum leaks in HVAC controls.

📚 Vehicle History

Brand Heritage

Chevrolet Legacy:

Chevrolet has a long history of producing reliable, spacious, and comfortable vehicles for American consumers.

Model Evolution

Caprice Role:

The Caprice was Chevrolet's flagship full-size sedan for decades, evolving from a luxurious trim level to a distinct model line.

Generation B Body:

This 1992 model is part of the fourth generation of the B-body platform, which saw significant aerodynamic and interior updates.

Production

Production Years Platform:

1977-1996 (B-body platform with various redesigns)

Manufacturing Locations:

United States (e.g., Arlington, Texas; St. Louis, Missouri)

🏆 Awards & Recognition

Recognitions

Police Vehicle Appreciation:

The Caprice platform (especially the closely related Caprice 9C1 police package) was highly regarded for its durability and performance in law enforcement applications, often winning police vehicle shootouts.

Civilian Appreciation:

Praised for its comfortable ride, quiet interior, and robust V8 power, making it a solid choice for highway cruising and family transport.