Segment:
Compact/Mid-size Pickup Truck
Target Audience:
DIY mechanics, small business owners, fleet maintenance, truck enthusiasts.
Key Competitors:
Toyota Tacoma, Nissan Frontier, Ford Ranger, Dodge Dakota
Vehicle Strengths:
Reliable engines, versatile chassis, available 4WD, durable construction
Manual Value Proposition:
Enables DIY repairs, saving significant costs on dealership labor and parts.
Coverage Scope:
All Models, Engines, Trim Levels, and Transmission Types
Diagnostic Procedures:
Detailed steps for diagnosing various system faults, including those related to emissions.
Estimated Page Count:
Varies by specific download, but comprehensive coverage implies a substantial number of pages.
Type:
Workshop Service Repair Manual
Format:
Downloadable Digital Format (PDF compatible)
Accessibility:
Printable, searchable, downloadable to multiple devices (PC, Mac, tablet, smartphone).
Powertrain:
Engine, transmission, drivetrain (FWD, RWD, AWD/4WD systems)
Chassis:
Suspension (front and rear), steering, brakes (including ABS), wheels, tires
Electrical:
Body control module (BCM), lighting, instrumentation, infotainment, power accessories, charging system, starting system, diagnostic trouble codes (DTCs)
Body:
Body panels, interior trim, doors, windows, seats, bumpers, HVAC system
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulator.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant reservoir.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, exhaust pipes.
Climate Control:
HVAC system operation, refrigerant handling, component replacement (compressor, evaporator, condenser).
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Troubleshooting:
Diagnostic procedures, fault finding, symptom-based troubleshooting
Repair:
Component removal and installation, adjustments, calibrations, rebuild procedures
Diagnostics:
Wiring diagrams, diagnostic trouble code (DTC) explanations and repair paths, scan tool procedures
Engine Overhaul:
Cylinder head removal/installation, piston replacement, crankshaft service, timing component replacement.
Transmission Repair:
Transmission removal/installation, internal component replacement, torque converter service.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Body Repair:
Sheet metal repair, panel replacement, glass installation, interior trim removal/installation.
Depth:
Comprehensive from basic maintenance to advanced component overhaul and electrical system diagnostics.
Electrical Diagnostics:
Detailed wiring diagrams, component testing procedures, fuse/relay identification, CAN bus system overview (if applicable).
Engine Options:
2.8L I4 (LLC), 3.5L I5 (L52), 2.8L Duramax Diesel (LWN - Later models, confirm for 2005)
2.8L I4 (Llc) Estimated Hp:
175 hp @ 5600 rpm
2.8L I4 (Llc) Estimated Torque:
185 lb-ft @ 4000 rpm
3.5L I5 (L52) Estimated Hp:
201 hp @ 5600 rpm
3.5L I5 (L52) Estimated Torque:
220 lb-ft @ 2800 rpm
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Identification:
Refer to VIN and engine block for specific codes.
Wheelbase:
Varies by cab configuration (e.g., approx. 111.3" for extended cab, 126.0" for crew cab)
Overall Length:
Varies by bed length and cab configuration
Bed Lengths:
Short Bed (approx. 6'1"), Long Bed (approx. 7'1")
Curb Weight:
Approximately 3,700 - 4,400 lbs depending on configuration.
Oil Change Interval:
Typically every 3,000 to 7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics).
Tire Rotation:
Recommended every 5,000 to 7,500 miles.
Transmission Fluid Change:
Every 30,000 to 60,000 miles, depending on usage and fluid type (consult manual).
Engine Oil:
SAE 5W-30 API SN/GF-5 (for gasoline engines). Consult manual for diesel variants.
Coolant:
GM Dex-Cool (Orange) Extended Life Antifreeze/Coolant (50/50 mixture).
Transmission Fluid Automatic:
Dexron III/VI Compatible.
Transmission Fluid Manual:
Refer to manual for specific fluid type (e.g., GL-4 or GL-5 gear oil).
Power Steering Fluid:
GM P/N 89021185 or equivalent Dexron VI.
Common Problems:
Potential for ABS sensor failures, evaporative emission system (EVAP) leaks, and some interior component wear.
Engine Issues:
Some reports of oil leaks or minor cooling system issues; the 3.5L I5 generally known for reliability.
