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Chevrolet Chevy Colorado Complete Workshop Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy Colorado Year: 2004 Codes Model Code: GMT355 👋 Introduction Market Position Segment: Mid-size Pickup Truck Target Audience: DIY mechanics, fleet owners, professional...
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Type: Truck
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Sku: 511034
Chevrolet Chevy Colorado Complete Workshop Service Repair Manual 2004
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Chevy Colorado
Year:
2004
Codes
Model Code:
GMT355
👋 Introduction
Market Position
Segment:
Mid-size Pickup Truck
Target Audience:
DIY mechanics, fleet owners, professional technicians.
Competitive Analysis
Competitors 2004:
Ford Ranger, Toyota Tacoma, Nissan Frontier, Dodge Dakota
Key Features
Value Proposition:
Empowers users to perform all service and repair procedures, saving significant costs.
Format Advantage:
Instant delivery and multi-device compatibility offer immediate access and convenience.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital Format (PDF)
Page Count:
Estimated 1500+ pages (typical for complete workshop manuals)
Accessibility:
Printable, Tablet Compatible, Smartphone Compatible
📖 Manual Coverage
Systems Covered
Engine:
All Engine Options (2.8L I4, 3.5L I5)
Transmission:
All Transmission Types (Manual & Automatic)
Drivetrain:
2WD and 4WD Systems
Brakes:
Front and Rear Brake Systems, ABS
Suspension:
Front and Rear Suspension, Steering System
Electrical:
Complete Electrical Schematics, Lighting, Power Distribution
Body:
Body Panels, Interior Trim, Glass, Bumpers
HVAC:
Heating, Ventilation, and Air Conditioning Systems
Fuel System:
Fuel Tank, Pump, Injectors, Lines
Cooling System:
Radiator, Water Pump, Thermostat, Hoses
Exhaust System:
Catalytic Converter, Muffler, Pipes
Comfort And Convenience:
Power Windows, Locks, Seats, Mirrors
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Tune-Ups
Diagnostics:
Troubleshooting Guides, DTC Interpretation, Diagnostic Flowcharts
Repair:
Engine Component Replacement, Transmission Rebuild, Brake Caliper Service, Suspension Component Replacement
Installation:
Component Installation and Removal Procedures
Specifications:
Torque Specifications, Clearances, Alignment Data
Wiring Diagrams:
Detailed Electrical Schematics for all Systems
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to major component overhauls and diagnostics.
Illustrations:
Step-by-step instructions with accompanying diagrams and pictures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution for clear text and diagrams.
Usability:
Designed for easy reading and printing of individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.8L Vortec 4-Cylinder
Engine 1 Displacement:
2770 cc
Engine 1 Power Hp:
175 hp @ 5600 rpm
Engine 1 Torque Lb Ft:
185 lb-ft @ 4000 rpm
Engine 2 Name:
3.5L Vortec 5-Cylinder
Engine 2 Displacement:
3471 cc
Engine 2 Power Hp:
201 hp @ 5600 rpm
Engine 2 Torque Lb Ft:
220 lb-ft @ 2800 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission 1 Type:
5-Speed Manual (M82, MV400)
Optional
Transmission 2 Type:
4-Speed Automatic (4L60-E)
Features
Transfer Case:
Available 2WD and 4WD with electronic or manual shift transfer case options.
📐 Dimensions
Exterior
Wheelbase Short:
111.2 inches
Wheelbase Long:
126.2 inches
Overall Length Short Bed:
191.1 inches
Overall Length Long Bed:
206.1 inches
Weights
Curb Weight Min:
Approx. 3,900 lbs (2WD, Regular Cab)
Curb Weight Max:
Approx. 4,500 lbs (4WD, Crew Cab)
Cargo
Bed Length Short:
6.1 feet
Bed Length Long:
7.4 feet
🛡️ Safety Features
Ratings
NHTSA Driver Front 2004:
Not rated (specific year data may vary)
NHTSA Passenger Front 2004:
Not rated (specific year data may vary)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Standard Frontal Airbags for driver and passenger
💡 Technology Features
Infotainment
Audio System:
Base AM/FM stereo, optional CD player, premium audio systems available on higher trims.
Driver Assistance
Cruise Control:
Available Cruise Control
Connectivity
Power Outlets:
12V Power Outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic oil).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Engine Coolant Flush:
Every 100,000 miles or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (all engines)
Engine Oil Capacity:
2.8L: 5.5 qts, 3.5L: 6.0 qts (with filter)
Transmission Fluid Type Auto:
Dexron-VI (or equivalent)
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil (specific viscosity varies by transmission)
Coolant Type:
Dex-Cool (orange long-life) or equivalent
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, catalytic converter failure (especially on earlier models).
Electrical Gremlins:
Reported issues with body control modules and intermittent electrical faults. The manual provides diagnostic procedures.
Engine Performance:
Occasional concerns about power output from the 4-cylinder, and potential for oil leaks on the 3.5L. Manual covers all engine diagnostics.
📚 Vehicle History
Brand Heritage
Chevrolet Truck Legacy:
Chevrolet has a long-standing reputation in the pickup truck market, dating back to the 1910s with models like the Chevrolet Series 490.
Model Evolution
Colorado Introduction:
The Colorado replaced the Chevrolet S-10 pickup and was introduced for the 2004 model year as part of GM's global mid-size truck platform (GMT355).
Production
Manufacturing Location:
United States (Shreveport, Louisiana)
🏆 Awards & Recognition
Recognitions
Initial Reception:
The Chevrolet Colorado was generally well-received at launch for its rugged styling and available powertrains, though often compared unfavorably in refinement to Japanese rivals like the Toyota Tacoma.
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