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Chevrolet Chevy Lumina Complete Workshop Service Repair Manual 1999

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🏷️ Basic Information Identification Make: Chevrolet Model: Lumina Year: 1999 Codes Platform: W-body (GMT119) 👋 Introduction Market Position Segment: Mid-size sedan (North America) Target Audience: Families, commuters, fleet operators seeking...
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Chevrolet Chevy Lumina Complete Workshop Service Repair Manual 1999
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Lumina
Year:
1999
Codes
Platform:
W-body (GMT119)
👋 Introduction
Market Position
Segment:
Mid-size sedan (North America)
Target Audience:
Families, commuters, fleet operators seeking a practical and affordable mode of transportation.
Competitive Analysis
Competitors:
Ford Taurus, Chrysler Concorde/Intrepid, Toyota Avalon, Nissan Maxima, Honda Accord.
Key Features
Value Proposition:
Offered a comfortable, spacious, and generally reliable option within the mid-size segment, often at a competitive price point, particularly for fleet sales.
Powertrain Availability:
Featured V6 engines for adequate performance and a smooth ride.
Drivability:
Known for a comfortable, compliant ride and decent highway cruising capability.
📋 Manual Details
Coverage Areas
General Coverage:
All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count:
Detailed page count not specified, but described as 'Complete Workshop Service Repair Manual' indicating comprehensive coverage, likely several hundred pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication system, cooling system, fuel system, exhaust system, ignition system, engine control systems (ECM), transmission (automatic).
Drivetrain:
Front-wheel drive system, axles, driveshafts.
Chassis:
Suspension system (front and rear), steering system, brake system (front and rear disc/drum), wheel alignment.
Electrical:
Battery, charging system, starting system, lighting system, instrumentation, power windows, power locks, climate control (HVAC), audio systems, wiring diagrams, fuses and relays, body control modules.
Body:
Body construction, exterior trim, interior trim, doors, hood, trunk, bumpers, glass, seats, safety restraints (airbags, seatbelts).
Comfort And Convenience:
HVAC system operation and repair, power accessories (windows, locks, mirrors), remote keyless entry (if equipped), interior lighting.
Procedures Included
Maintenance:
Fluid level checks and changes, filter replacements, spark plug service, belt inspection and replacement, tire rotation and pressure checks, battery maintenance.
Repair:
Engine component repair/replacement (e.g., head gaskets, water pump, alternator), transmission service and repair, brake pad/rotor replacement, suspension component replacement, steering rack repair, exhaust system repair, starter/alternator replacement, climate control system repair, power accessory repair.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting, electrical system diagnostics, component testing procedures.
Specifications:
Torque specifications, clearances, fluid capacities, electrical component resistance values, diagnostic parameters.
Engine Mechanical Repair:
Engine removal and installation, cylinder head removal and installation, piston and connecting rod service, crankshaft service, timing component service (chain/guides), valve train service.
Fuel System Diagnostics:
Fuel pressure testing, fuel injector testing and replacement, fuel pump testing, fuel filter replacement.
Brake System Repair:
Brake pad and rotor replacement, brake caliper service, brake shoe and drum service (rear), brake line and hose inspection/replacement, master cylinder replacement, brake fluid flush and bleed.
Electrical Diagnostics:
Use of diagnostic scan tools, interpretation of diagnostic trouble codes (DTCs), continuity testing, voltage testing, component testing with multimeter and oscilloscope, troubleshooting wiring harness issues.
Body And Interior Repair:
Door panel removal, window motor and regulator replacement, seat removal, interior trim panel replacement, bumper cover repair/replacement, glass replacement procedures.
Emission Control System:
Description of emission control components, diagnostic procedures related to emissions, EVAP system service.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostic and repair procedures, including detailed step-by-step instructions and illustrations.
Diagnostic Tools:
Details on using OBD-II scan tools, multimeters, circuit testers, and specific GM diagnostic software/procedures where applicable.
Schematics:
Detailed wiring diagrams and vacuum schematics provided for all major systems.
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Searchable text, printable pages
Software Requirement:
Adobe Reader (free download)
Accessibility:
Usable on PC, MAC, tablets, and mobile phones.
Print Quality
Quality:
High quality, with clear step-by-step instructions and pictures.
Binding Type
Binding:
N/A (Downloadable digital format)
Paper Type
Paper:
N/A (Downloadable digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.1L (189 cu in) V6 (L82/LG8) '3100 SFI'
Horsepower:
Approximately 155 hp @ 5200 rpm
Torque:
Approximately 185 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPFI)
Engine Variants
Optional Engine:
3.8L (231 cu in) V6 (L36) '3800 Series II SFI' (less common for Lumina, more for Impala/Grand Prix siblings, but may be referenced in cross-platform manuals).
Performance
Fuel Type:
Unleaded Regular (87 Octane)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4T60-E)
Optional
Transmission Type:
None for this model year.
Features
Features:
Electronically controlled overdrive, lock-up torque converter.
Fluid Specifications
Transmission Fluid:
Dexron-III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
107.5 inches (2730 mm)
Length:
195.6 inches (4968 mm)
Width:
73.6 inches (1869 mm)
Height:
55.9 inches (1420 mm)
Weights
Curb Weight:
Approximately 3400-3600 lbs (1542-1633 kg), depending on trim and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely received 4-star ratings in frontal impact crash tests (typical for W-body vehicles of this era).
NHTSA Side Impact:
Side impact rating details not readily available for this specific year/model, but generally varied.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on some trims.
Traction Control:
Available Traction Control System (TCS) on some trims.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front: Height-adjustable, pretensioner. Rear: Lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player and CD player (optional). Speaker configurations varied by trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Phone Integration:
No factory integrated Bluetooth or smartphone connectivity. Aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or 6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles or as per severe service schedule. Check dipstick for condition.
Coolant Change:
Typically every 30,000-50,000 miles or 2-5 years. Use correct type of coolant.
Fluid Specifications
Engine Oil:
API Service SG, SH, SJ or higher; SAE 5W-30 recommended for most conditions (consult manual for full temperature chart).
Coolant:
GM Type 1 (green) or Type 2 (orange/premixed) Dex-Cool compatible antifreeze/coolant. Check manual for exact specification for this model year.
Power Steering Fluid:
GM Power Steering Fluid (or equivalent)
Brake Fluid:
DOT 3
Engine Coolant Capacity:
Approximately 13.5 US quarts (12.8 Liters) for the 3.1L V6.
Known Issues
Common Problems:
Intake manifold gasket leaks (3.1L and 3.8L engines), starter motor failure, power steering leaks, window regulator failures, transmission solenoid issues (4T60-E), HVAC blower motor resistor failure.
Preventative Maintenance:
Regularly check for coolant leaks, especially around the intake manifold. Inspect cooling system hoses and belts. Listen for unusual transmission noises.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
Generation:
Second generation of the Chevrolet Lumina (1995-2001). This 1999 model represents a mid-cycle update.
Platform Shared With:
Buick LeSabre, Oldsmobile Eighty-Eight, Pontiac Bonneville, Oldsmobile LSS, Pontiac SSEi, Chevrolet Impala, Chevrolet Monte Carlo.
Production
Manufacturing Location:
Oshawa Car Assembly, Ontario, Canada.
Production Years:
Chevrolet Lumina: 1990-2001 (North America). This manual covers the 1999 model year.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
The Lumina, as part of the W-body platform, was a workhorse for GM, often used in fleet sales. While specific individual awards for the 1999 Lumina are not widely cited, the platform generally received moderate reviews for comfort and value in its segment during its production run.
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