Chevrolet Chevy Pickup S10 Complete Workshop Service Repair Manual 1994

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🏷️ Basic Information Identification Make: Chevrolet Model: S10 Pickup Year: 1994 Generation Generation Designation: Second Generation (T-Platform) Generation Years: 1994-2004 Codes Platform Code: GMT800 (shared with GMC Sonoma) 👋 Introduction...

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Type: Truck

Vendor:

Sku: 511979

Tags: 1994 Cars Chevrolet Chevy S10 S10 Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

S10 Pickup

Year:

Generation

Generation Designation:

Second Generation (T-Platform)

Generation Years:

1994-2004

Codes

Platform Code:

GMT800 (shared with GMC Sonoma)

👋 Introduction

Market Position

Segment:

Compact Pickup Truck

Target Audience:

DIY mechanics, independent repair shops, fleet owners, S10 enthusiasts.

Competitive Analysis

Key Competitors:

Ford Ranger, Toyota Tacoma, Nissan Hardbody/Frontier, Dodge Dakota.

Key Features

Vehicle Appeal:

Renowned for its affordability, durability, and maneuverability in the compact truck segment. Offered in various configurations to suit diverse needs.

Manual Value Proposition:

Empowers owners to perform maintenance and repairs themselves, saving significant costs and extending vehicle lifespan.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Service, Repair, and Workshop Procedures

Page Count

Estimated Page Count:

Varies by specific publication, typically 800-1500+ pages for complete workshop manuals.

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format Type:

Downloadable Digital File (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine overhaul, fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control.

Drivetrain:

Manual and automatic transmission repair, transfer case service (4WD models), clutch system, driveshafts, axles, differentials.

Chassis:

Suspension (front and rear), steering system, brake system (front disc, rear drum/disc), wheel bearings, frame and body mounts.

Electrical:

Wiring diagrams, charging system, starting system, lighting, gauges, instrument cluster, HVAC controls, power windows/locks, radio, anti-theft systems (if applicable).

Body And Trim:

Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, weatherstripping, painting and corrosion prevention.

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, lubrication, tune-ups, belt and hose inspections/replacement.

Diagnostics:

Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, testing procedures for electrical components and sensors.

Repair:

Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, and advanced electrical troubleshooting.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution, clear text and diagrams suitable for printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Required Software:

Adobe Acrobat Reader (or compatible PDF viewer)

Accessibility

Device Compatibility:

Compatible with PC, Mac, Tablets, and Smartphones.

Searchability

Text Search:

Searchable text within the PDF document for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

2.2L L4 OHV (RPO LN2 - 'Generation II' 4-cylinder)

Displacement 1:

2198 cc (134 cu in)

Horsepower 1:

105-112 hp @ 4800-5000 rpm (approx.)

Torque 1:

130-135 lb-ft @ 2400-3200 rpm (approx.)

Optional Engine 1

Engine Code 2:

4.3L V6 OHV (RPO L35 - Vortec)

Displacement 2:

4300 cc (262 cu in)

Horsepower 2:

160-165 hp @ 4000-4200 rpm (approx.)

Torque 2:

230-235 lb-ft @ 2400-2800 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI) for both engines.

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) or Distributor-based system depending on specific build.

Cooling System

Coolant Type:

Dex-Cool Extended Life (Orange) or equivalent silicate-free antifreeze.

Lubrication System

Oil Type:

API Service SG or SH, SAE 5W-30 or 10W-30 (refer to manual for temperature specific recommendations).

🔧 Transmission

Standard Transmission

Type 1:

5-Speed Manual (NVG T-5 or Aisin AX15 variants)

Optional Transmission 1

Type 2:

4-Speed Automatic (THM 700R4/4L60 or 4L60E variants)

Features

Overdrive:

Both automatic and optional manual transmissions typically featured overdrive gears for improved fuel efficiency.

Fluid Specifications

Automatic Transmission Fluid:

Dexron-III ATF or equivalent.

Manual Transmission Fluid:

GL-4 gear oil (e.g., 75W-90 or 80W-90, consult manual for specific viscosity).

📐 Dimensions

Exterior

Wheelbase Short:

108.3 inches (2751 mm)

Wheelbase Long:

117.5 inches (2984 mm)

Bed Length Short:

6.2 feet (75.2 inches)

Bed Length Long:

7.4 feet (88.8 inches)

Weights

Curb Weight Range:

Approx. 3,000 - 3,600 lbs (1361 - 1633 kg), varies by configuration.

Payload Capacity Range:

Approx. 1,200 - 1,500 lbs (544 - 680 kg), varies by configuration.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not rated for this specific year/model under current NHTSA protocols, but likely fair to good for its era.

NHTSA Front Impact Passenger:

Not rated for this specific year/model under current NHTSA protocols.

Active Features

Available as an option, typically on 4-wheel disc brake models or specific trim levels.

Passive Features

Airbags:

Driver-side airbag standard for 1994 model year. Passenger airbag not available.

Seatbelts:

Three-point front seat belts, two-point rear seat belts (if equipped).

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio, optional cassette player or CD player. Basic speaker configurations.

Driver Assistance

Cruise Control:

Available as an option on most trim levels.

Connectivity

Trailer Wiring:

Provision for trailer wiring harness connection, often requiring aftermarket installation of connectors and control modules.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used. Consult manual for specific recommendations.

Engine Coolant Flush:

Every 30,000 miles or 2 years for conventional coolant, or as per Dex-Cool recommendations for extended life coolant.

Transmission Fluid Change:

Automatic: Every 50,000-100,000 miles, Manual: Inspect regularly, change as needed or at higher mileage intervals. Consult manual.

Spark Plugs:

Replace every 30,000-60,000 miles depending on plug type (copper vs. platinum).

Fluid Specifications

Brake Fluid Type:

DOT 3.

Power Steering Fluid:

Dexron-III ATF or specific power steering fluid (consult manual).

Fluid Capacities

Engine Oil Capacity 4Cyl:

Approx. 4.5 quarts (4.3 L) with filter (2.2L).

Engine Oil Capacity V6:

Approx. 4.5 quarts (4.3 L) with filter (4.3L V6).

Known Issues

Intake Manifold Gasket Leaks:

Common on the 4.3L V6, leading to vacuum leaks and rough idle.

Rear Main Seal Leaks:

Can develop leaks over time, especially on higher mileage vehicles.

Clutch Wear:

Manual transmission clutch wear is a normal maintenance item, replacement needed based on usage.

Brake Component Wear:

Normal wear and tear on brake pads, rotors, and drums.

📚 Vehicle History

Brand Heritage

Chevrolet Truck Legacy:

Chevrolet has a long-standing reputation for producing reliable and capable trucks, with the S-10 line building upon this heritage.

Model Evolution

Second Gen Introduction:

The 1994 model year marked the debut of the second-generation S-10, featuring a more rounded and aerodynamic design compared to its predecessor.

Platform Sharing:

This generation was also sold as the GMC Sonoma, sharing a common platform and many components.

Production

Manufacturing Locations:

United States (e.g., St. Louis, Missouri; Shreveport, Louisiana).

🏆 Awards & Recognition

Recognitions

Segment Popularity:

The S-10 pickup was consistently one of the best-selling compact trucks in North America during its production run.

Ratings

Consumer Satisfaction:

Generally received good marks for value and utility, though build quality and some powertrain components could be points of contention for some owners. Manual provides solutions.