🏷️ Basic Information

Make:

Chevrolet

Model:

Sonic

Year:

2016

Product Type:

Workshop Service Repair Manual

Product Format:

Downloadable Digital Manual

Generation Name:

Second Generation (T300)

Generation Years:

2011-2020 (Global)

Chassis Code:

T300

👋 Introduction

Segment:

Subcompact car (B-segment)

Target Audience:

Young buyers, urban commuters, budget-conscious consumers.

Key Competitors:

Ford Fiesta, Honda Fit, Toyota Yaris, Hyundai Accent, Kia Rio, Nissan Versa.

Design:

Distinctive styling, available as sedan and hatchback, inspired by motorcycle design elements.

Powertrains:

Fuel-efficient 1.8L naturally aspirated and 1.4L turbocharged Ecotec engines.

Technology:

Available Chevrolet MyLink infotainment system, optional features like rearview camera, forward collision alert, lane departure warning.

📋 Manual Details

Global Coverage:

All Models, Engines, Trim, and Transmission Types covered

Estimated Page Count:

Detailed and comprehensive, often exceeding 1000 pages for full coverage

Type:

Complete Workshop Service Repair Manual

Language:

English

Digital Format:

PDF (Printable, Searchable)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, crankshaft, oil pump, lubrication system, cooling system, timing system.

Engine Performance:

Fuel injection, ignition system, emissions control, engine diagnostics, turbocharger (if applicable).

Transmission Manual:

Clutch, gearbox, shift mechanisms, linkages, seals.

Transmission Automatic:

Torque converter, planetary gear sets, hydraulic control system, valve body, electronic controls, transmission fluid.

Drivetrain:

Front-wheel drive, axles, CV joints, differential (integrated).

Suspension:

Front MacPherson strut, rear torsion beam, shock absorbers, springs, control arms, anti-roll bars, wheel bearings.

Steering:

Electric Power Steering (EPS) system, steering column, rack and pinion, power steering pump (if applicable), steering wheel.

Brakes:

Front disc brakes, rear drum brakes (common), ABS system, brake lines, master cylinder, brake booster, parking brake.

Electrical System:

Battery, charging system (alternator), starter motor, ignition system, lighting systems, power distribution, fuses, relays.

Body And Chassis:

Body panels, doors, hood, trunk, bumpers, frame structure, corrosion protection.

HVAC:

Heating, Ventilation, and Air Conditioning system, refrigerant, compressor, condenser, evaporator, climate controls.

Interior:

Seats, dashboard, door panels, trim, airbags, seat belts.

Infotainment And Electronics:

Radio, speakers, instrument cluster, driver information center, optional MyLink system (if equipped).

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.

Diagnostics:

Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), component testing.

Repair And Replacement:

Step-by-step instructions for component removal, repair, and installation across all systems.

Rebuilding:

Detailed procedures for complete engine and transmission rebuilds.

Electrical Troubleshooting:

Wiring diagrams, circuit testing, component diagnosis for electrical faults.

Body Repair:

Panel replacement, dent repair, rust repair, trim component replacement.

Special Tools:

Identification and usage of specialized tools required for specific procedures.

Depth Level:

Comprehensive: From basic fluid changes and inspections to complex engine and transmission overhauls, electrical diagnostics, and bodywork.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Resolution:

High-resolution for clear text and images, suitable for professional printing.

Binding:

N/A (Digital Download - User Prints)

Paper Recommendation:

N/A (Digital Download - User Prints)

⚙️ Engine Specifications

Engine Code 1.8L:

L<bos>A1

Engine Displacement 1.8L:

1.8 Liters (1796 cc)

Engine Configuration 1.8L:

Inline 4-cylinder (I4)

Engine Aspiraton 1.8L:

Naturally Aspirated

Horsepower 1.8L:

138 hp @ 6300 rpm

Torque 1.8L:

125 lb-ft @ 3800 rpm

Engine Code 1.4L Turbo:

LUJ or LUV

Engine Displacement 1.4L Turbo:

1.4 Liters (1364 cc)

Engine Configuration 1.4L Turbo:

Inline 4-cylinder (I4)

Engine Aspiraton 1.4L Turbo:

Turbocharged with Intercooler

Horsepower 1.4L Turbo:

138 hp @ 4900 rpm

Torque 1.4L Turbo:

148 lb-ft @ 2500 rpm (with 6-speed manual transmission)

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Electronic Fuel Injection (EFI)

ECU:

Engine Control Unit (ECU) with CAN bus communication

🔧 Transmission

Type 1.8L:

5-speed Manual Transmission (M24/F17)

Type 1.4L Turbo:

6-speed Manual Transmission (F17/M32)

Type 1.8L:

6-speed Automatic Transmission (6T30/6T40)

Type 1.4L Turbo:

6-speed Automatic Transmission (6T30/6T40)

Clutch Type:

Dry single plate (manual transmissions)

Automatic Control:

Electronic transmission control with adaptive shift patterns

📐 Dimensions

Length:

4425 mm (174.2 in)

Width:

1735 mm (68.3 in)

Height:

1473 mm (58.0 in)

Length:

4039 mm (159.0 in)

Width:

1735 mm (68.3 in)

Height:

1477 mm (58.1 in)

Wheelbase:

2525 mm (99.4 in)

Cargo Volume Seats Up:

537 liters (18.9 cu ft)

Cargo Volume Seats Down:

973 liters (34.4 cu ft)

Curb Weight Min:

Approx. 1225 kg (2700 lbs)

Curb Weight Max:

Approx. 1320 kg (2910 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 1740 kg (3836 lbs)

Wheel Bolt Pattern:

5x105

Wheel Size:

15-inch or 16-inch alloy/steel wheels

Tire Size Std:

195/65R15, 205/55R16

🛡️ Safety Features

NHTSA Overall Rating:

5 Stars (for models with specific safety equipment)

IIHS Top Safety Pick:

Yes (for specific model years and configurations)

ABS:

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Esc:

Standard Electronic Stability Control (ESC)

Brake Assist:

Standard

Forward Collision Alert:

Optional

Lane Departure Warning:

Optional

Airbags:

Standard front and side airbags, optional knee airbags.

Seat Belts:

3-point seat belts with pretensioners, LATCH system for child seats.

Child Safety Locks:

Standard rear door child safety locks.

Rollover Detection:

System integrated with ESC.

💡 Technology Features

Infotainment System:

Chevrolet MyLink system with 7-inch diagonal color touchscreen (standard on LT, LTZ, Premier trims; optional on LS for 2016).

Connectivity Options:

Bluetooth for phone and audio streaming, USB ports, auxiliary audio input.

Navigation:

Available integrated navigation system.

Smartphone Integration:

Apple CarPlay and Android Auto compatibility (introduced later in the generation, may be available on later 2016 models or as an update).

Camera Systems:

Standard rearview camera (on many trims), optional forward collision alert and lane departure warning (available on higher trims).

Parking Assistance:

Rear park assist sensors (optional).

Onstar:

Available OnStar system with 4G LTE Wi-Fi hotspot (depending on package).

Instrument Cluster:

Combination analog and digital display with driver information center. Motorcycle-inspired digital tachometer and analog speedometer.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended).

Tire Rotation:

Every 7,500 miles (12,000 km)

Engine Air Filter:

Inspect every 7,500 miles (12,000 km), replace as needed (typically every 30,000 miles or 48,000 km).

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or 1 year.

Spark Plugs 1.8L:

Replace at 97,500 miles (157,000 km) (Iridium spark plugs).

Spark Plugs 1.4L Turbo:

Replace at 97,500 miles (157,000 km) (Iridium spark plugs).

Engine Oil Type:

SAE 0W-20 (API Certified, GM dexos1™ approved synthetic)

Engine Oil Capacity 1.8L:

4.75 liters (5.0 quarts)

Engine Oil Capacity 1.4L Turbo:

4.25 liters (4.5 quarts)

Coolant Type:

GM Super Coolant (Pink) - Dex-Cool® compatible

Coolant Capacity:

Approx. 6.2 liters (6.5 quarts)

Transmission Fluid Automatic:

Dexron VI (or equivalent)

Transmission Fluid Manual:

GM Manual Transmission Fluid (MTF) or equivalent SAE 75W-85 GL-4

Brake Fluid Type:

DOT 3 or DOT 4

Oil Consumption 1.4T:

Some 1.4L turbo engines can experience higher than normal oil consumption, often related to piston ring seal issues or PCV system.

Turbocharger Issues:

Early 1.4L turbo models may have had issues with turbocharger reliability or oil leaks.

Transmission Clunking:

Some automatic transmissions have reported clunking noises or delayed shifting.

Evaporative Emissions Control:

Potential issues with the EVAP system (e.g., charcoal canister, vent solenoid) leading to check engine lights.

Power Steering Issues:

Electric Power Steering (EPS) system can sometimes develop faults affecting steering assist.

📚 Vehicle History

Manufacturer:

General Motors (GM)

Brand Identity:

Chevrolet, an American icon, known for a wide range of vehicles from economical commuters to performance trucks and sports cars.

First Generation Launch:

2008 (as Chevrolet Aveo / Daewoo Gentra)

Second Generation Launch:

2011 (as Chevrolet Sonic / Aveo) - Significant redesign, global platform.

Updates 2016:

Mid-cycle refresh introduced for the 2016 model year, featuring updated styling (front fascia, grille, headlights), revised interior accents, and introduction of Chevrolet MyLink with a 7-inch touchscreen as standard on most trims. Enhanced safety features became available or standard.

Manufacturing Locations:

Primary production: Orion Assembly, Michigan, USA; GM Korea (Bupyeong Plant), South Korea.

Production End:

2020 (discontinuation in North America)

🏆 Awards & Recognition

Segment Performance:

Often praised for its European-inspired ride and handling characteristics for its class.

Safety Awards:

Achieved 5-star NHTSA safety ratings and IIHS Top Safety Pick designations in various configurations.

Value Proposition:

Considered a strong value proposition within the subcompact segment due to its features, fuel economy, and available powertrains.

Consumer Reports Ratings:

Varies by model year and specific configuration; often rated average to above average for predicted reliability in later years.