Chevrolet Chevy Volt Complete Workshop Service Repair Manual 2015

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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2015 Generation Generation Code: Gen 1.5 (Facelift) 👋 Introduction Market Position Segment: Compact Plug-in Hybrid Electric Vehicle (PHEV) Competitive Analysis Competitors:...

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Sku: 513276

Tags: 2015 Car Cars Chevrolet Chevy Volt Misc

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Year:

Generation

Generation Code:

Gen 1.5 (Facelift)

👋 Introduction

Market Position

Segment:

Compact Plug-in Hybrid Electric Vehicle (PHEV)

Competitive Analysis

Competitors:

Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Honda Clarity PHEV

Key Features

Powertrain Architecture:

Extended-range electric vehicle (EREV) with a gasoline range extender

Primary Value Proposition:

Fuel efficiency, electric driving capability, innovative range-extender technology

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Workshop Service & Repair

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (1.4L Ecotec), Electric Drive Unit, Battery Pack, Power Electronics

Chassis:

Suspension (Front/Rear), Steering, Brakes (Hydraulic/Regenerative), Wheels and Tires

Electrical:

12V Electrical System, High Voltage System, Charging System, Lighting, Body Control Modules, Powertrain Control Modules

Body:

Interior and Exterior Trim, Doors, Glass, Body Panels, Restraint Systems (Airbags)

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Battery Checks

Repair:

Engine Overhaul, Transmission Service, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing, Electrical Schematics

Technical Depth

Depth:

Comprehensive (from basic maintenance to full component rebuilds and advanced diagnostics)

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High-Resolution (suitable for printing)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

1.4L (1398cc) DOHC Inline-4 Ecotec (Gasoline Range Extender)

Performance

Horsepower Gas Engine:

83 hp @ 4800 rpm

Torque Gas Engine:

103 lb-ft @ 3800 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Electric Powertrain

Electric Motor Type:

Two electric motors (Drive and Regen) – Belt Alternator Starter (BAS) II system

Peak Electric Horsepower:

149 hp (111 kW)

Peak Electric Torque:

273 lb-ft (370 Nm)

Battery System

Battery Type:

Lithium-ion (Li-ion)

Battery Capacity:

16.5 kWh

🔧 Transmission

Standard

Type:

Electric Drive Unit (eCVT)

Features

Drive Modes:

Normal, Sport, Mountain, Hold, Charge

📐 Dimensions

Exterior

Length:

179.8 inches (4567 mm)

Width:

70.5 inches (1791 mm)

Height:

57.0 inches (1448 mm)

Interior

Passenger Volume:

85.1 cu ft (2.41 m³)

Cargo

Cargo Volume Rear Seats Up:

10.6 cu ft (0.30 m³)

Weights

Curb Weight:

3,550 lbs (1610 kg)

Gross Vehicle Weight Rating:

4,365 lbs (1980 kg)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

5-Star (for 2015 model year)

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Control (ESC)

Passive Features

Airbags:

Frontal, Side-impact, Knee Airbags for Driver and Front Passenger, Curtain Airbags

💡 Technology Features

Infotainment

Infotainment System:

Chevrolet MyLink infotainment system with 8-inch color touchscreen

Connectivity Options:

Bluetooth, USB connectivity, optional navigation, SiriusXM Satellite Radio

Driver Assistance

Available Features:

Rear Vision Camera, Forward Collision Alert, Lane Departure Warning

Charging

Charging Times:

Level 1 (120V) - approx. 10-12 hours for full charge; Level 2 (240V) - approx. 4 hours for full charge

Powertrain Management

Hybrid Modes:

EV mode (up to ~35 miles electric range), Extended Range mode (gasoline engine generates electricity or directly drives wheels)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,070 km) or 12 months, whichever comes first (using Dexos 1 Gen 2 synthetic oil)

Engine Air Filter:

Inspect every 7,500 miles, replace as needed (typically every 30,000 miles)

Cabin Air Filter:

Replace every 24,000 miles or 24 months

Fluid Specifications

Engine Oil Type:

SAE 0W-20 Synthetic Motor Oil (GM dexos1™ Gen 2)

Coolant Type:

GM P/N 19353913, OAT (Organic Acid Technology) Orange Coolant

Brake Fluid Type:

DOT 3

Known Issues

Common Problems:

Battery degradation over time, potential issues with the charging port, HVAC system performance, occasional software glitches

Diagnostic Challenges:

Complex high-voltage systems require specialized tools and training; troubleshooting regenerative braking system can be intricate

📚 Vehicle History

Brand Heritage

Brand Focus:

General Motors' Chevrolet division, long history of diverse vehicle offerings

Model Evolution

First Generation Introduction:

Facelift Year:

2016 model year (but significantly updated for the 2015 model year with minor visual tweaks and software enhancements)

Production

Manufacturing Plant:

Detroit-Hamtramck Assembly, Michigan, USA

🏆 Awards & Recognition

Recognitions

Industry Awards:

Green Car of the Year (2011, for Gen 1), IIHS Top Safety Pick

Ratings

Epa Fuel Economy Combined:

95 MPGe (combined electric and gasoline)

Certifications

Certification:

Certified for government tax credits (applicable at time of purchase)