🏷️ Basic Information

Make:

Chevrolet

Model:

Corvette

Generation:

C5

Body Style:

Coupe, Convertible, Z06

Chassis Code:

C5

👋 Introduction

Positioning:

The Chevrolet Corvette C5 remains a highly desirable performance vehicle, and a comprehensive factory manual is essential for owners and technicians dedicated to maintaining its peak performance and integrity.

Competitors:

Competes with Porsche 911, Dodge Viper, and BMW M-series in its era. This manual provides the same level of detail as manuals for these competing high-performance vehicles.

Features:

Provides detailed parts identification, exploded diagrams, OEM specifications, repair procedures, and troubleshooting guidance, making it invaluable for DIY enthusiasts and professional mechanics alike.

📋 Manual Details

Applicable Years:

1997, 1998, 1999, 2000, 2001, 2002

Engine Covered:

5.7L LS1 V8

Estimated Pages:

Thousands (as indicated by extensive content list)

Type:

Factory Service & Parts Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Detailed coverage including engine block, cylinder heads, pistons, crankshaft, camshafts, timing systems, lubrication, and cooling.

Engine Control System:

Engine control module (ECM), sensors (crankshaft position, camshaft position, knock, throttle position, oxygen, MAF, MAP), actuators, and fuel injection system diagnostics.

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel lines, and evaporative emission control (EVAP) system.

Transmission Manual:

Detailed repair and overhaul procedures for manual transmissions (e.g., BorgWarner T-56), including clutch, gear sets, synchronizers, and shift mechanisms.

Transmission Automatic:

Repair and overhaul procedures for automatic transmissions (e.g., 4L60-E), including torque converter, valve body, planetary gear sets, and electronic controls.

Driveline Axle:

Rear axle assembly, differential, half-shafts, U-joints, and wheel bearings.

Suspension:

Front and rear suspension components, control arms, ball joints, shock absorbers, coil springs, stabilizer bars, and wheel alignment specifications.

Brakes:

Brake system components (master cylinder, calipers, rotors, pads), hydraulic lines, ABS system, parking brake, and brake fluid specifications.

Steering:

Power steering system, steering rack/gear, power steering pump, hoses, and steering column components.

Electrical System:

Comprehensive coverage of starting and charging systems, battery, alternator, starter, ignition system, lighting (headlamps, taillamps, interior), fuses, relays, and power distribution.

Wiring Diagrams:

Detailed wiring schematics for all vehicle systems, including engine, transmission, chassis, body, and comfort features.

Body Chassis:

Chassis construction, frame, body panels, doors, hood, trunk, glass, weatherstripping, and structural components.

Restraint System:

Seat belts, airbags (driver, passenger, side), Supplemental Restraint System (SRS) components and diagnostics, and seat belt pretensioners.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, blower motor, evaporator, condenser, refrigerant system, and climate control module.

Interior:

Instrument panel, gauges, center console, seating systems, interior trim, and door panels.

Emission Control:

Emission control systems, catalytic converter, oxygen sensors, PCV system, and evaporative emission control.

General Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, and general tune-up procedures.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues across all vehicle systems, including symptom-based troubleshooting guides.

Engine Repair:

Complete engine disassembly, inspection, repair, and reassembly procedures, including cylinder head gasket replacement, piston ring installation, and valve jobs.

Transmission Service:

Transmission fluid changes, filter replacements, seal replacements, and complete transmission overhauls for both manual and automatic transmissions.

Brake System Repair:

Brake pad and rotor replacement, caliper rebuild, brake line bleeding, ABS module diagnostics and replacement, and parking brake adjustment.

Electrical Diagnostics:

Troubleshooting electrical circuits, testing sensors and actuators, diagnosing starting and charging system issues, and repairing wiring harnesses.

Suspension Steering Repair:

Replacement of suspension arms, ball joints, tie rods, shock absorbers, struts, and power steering system repairs.

Bodywork Restoration:

Procedures for panel replacement, glass installation, weatherstrip sealing, and interior component removal/installation.

Air Conditioning Service:

HVAC system diagnostics, refrigerant recharging, component replacement (compressor, condenser, evaporator), and leak detection.

Periodic Lubrication:

Specific lubrication points and recommended lubricant types for various vehicle components.

Engine Timing:

Detailed instructions for camshaft and crankshaft timing procedures, including belt or chain replacement if applicable (though LS1 uses a timing chain).

Ignition System Service:

Spark plug replacement, ignition coil testing and replacement, ignition module diagnostics.

Depth:

Comprehensive factory-level detail, covering everything from basic maintenance to complete system overhauls and diagnostic procedures.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text within the PDF for efficient information retrieval.

Printability:

Printable pages for convenient workshop use.

Quality:

High-resolution PDF, mirroring original manufacturer quality.

Type:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine:

5.7L (350 cu in) LS1 V8

Horsepower 1997-2000:

345 hp @ 5600 rpm

Torque 1997-2000:

350 lb-ft @ 4400 rpm

Horsepower 2001-2002:

350 hp @ 5600 rpm (slight increase)

Torque 2001-2002:

365 lb-ft @ 4400 rpm (slight increase)

Injection:

Sequential Port Fuel Injection (SPFI)

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

Block Material:

Aluminum

Cylinder Head Material:

Aluminum

Bore X Stroke:

3.90 in x 3.62 in (99.0 mm x 92.0 mm)

Compression Ratio:

10.1:1

Valvetrain:

Overhead Valve (OHV), 2 valves per cylinder

🔧 Transmission

Transmission:

6-speed Manual (Tremec T-56)

Transmission:

4-speed Automatic (4L60-E)

Manual Clutch:

Hydraulically actuated diaphragm clutch

📐 Dimensions

Length:

179.7 in (4564 mm)

Width:

73.1 in (1857 mm)

Height:

47.8 in (1214 mm)

Wheelbase:

104.5 in (2654 mm)

Curb Weight Coupe Manual:

3,203 lbs (1,453 kg)

Curb Weight Coupe Auto:

3,205 lbs (1,454 kg)

Curb Weight Convertible Manual:

3,275 lbs (1,485 kg)

Curb Weight Convertible Auto:

3,290 lbs (1,492 kg)

🛡️ Safety Features

NHTSA Frontal Crash Driver:

5-star (for applicable years)

NHTSA Frontal Crash Passenger:

5-star (for applicable years)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard (often integrated with ABS and Active Handling)

Airbags:

Driver and passenger front airbags, optional side-impact airbags.

Seat Belts:

Three-point active seat belts with pretensioners.

💡 Technology Features

Audio System:

Bose premium audio system with AM/FM stereo, CD player, and optional cassette player.

Navigation:

Optional factory navigation system available on select models.

Active Handling:

Active Handling System (AH) integrated with ABS and traction control for enhanced stability.

Onstar:

Available OnStar system for communication and concierge services on later models.

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 miles or as indicated by the oil life monitor system, using synthetic oil.

Tire Rotation Interval:

Every 7,500 miles

Transmission Fluid Interval:

Check every 15,000 miles; replace fluid and filter every 45,000-60,000 miles (manual/automatic).

Coolant Replacement Interval:

Initial change at 100,000 miles, then every 50,000 miles thereafter.

Engine Oil Type:

SAE 5W-30 Synthetic (API Service SM or higher)

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter

Transmission Fluid Type Manual:

GM Synchromesh (or equivalent specified by manual)

Transmission Fluid Type Automatic:

Dexron III (or Dexron VI)

Brake Fluid Type:

DOT 3

Coolant Type:

Dex-Cool (Orange) Long-Life Coolant

Common Issues:

C5 Corvettes are generally reliable, but common areas of attention can include: rear main seal leaks, clutch hydraulic issues (master/slave cylinder), exhaust manifold leaks, and occasional electronic module failures. The manual will detail diagnostics and repair for these.

📚 Vehicle History

Heritage:

Chevrolet has a long and storied history in motorsports and performance vehicles, with the Corvette being its flagship sports car since 1953.

C5 Introduction:

The C5 generation, introduced for the 1997 model year, marked a significant redesign with a new hydroformed steel frame, rear transaxle for better weight distribution, and the introduction of the LS1 engine.

Z06 Introduction:

The high-performance Z06 model was introduced in 2001, featuring a more powerful LS6 engine, improved suspension, and lighter weight.

Manufacturing Location:

Bowling Green, Kentucky, USA

🏆 Awards & Recognition

Car And Driver 10 Best:

Corvette C5 was a frequent recipient of Car and Driver's 10Best list, recognized for its performance and value.

Motor Trend Car Of The Year:

Corvette C5 was Motor Trend's Car of the Year for 1998.