1999 Chevrolet Express 3500 Service & Repair Manual Software

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Basic Information Identification Make: Chevrolet Model: Express 3500 Year: 1999 Codes Chassis Code: GMT800 (for some models) Introduction Market Position Vehicle Segment: Full-size Van (Commercial and Passenger) Competitive Analysis Key...

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Type: Truck

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Sku: 46911

Tags: 1999 Cars Chevrolet Express Express 3500 Truck

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Description

Basic Information
Identification
Make:	Chevrolet
Model:	Express 3500
Year:	1999
Codes
Chassis Code:	GMT800 (for some models)

Introduction
Market Position
Vehicle Segment:	Full-size Van (Commercial and Passenger)
Competitive Analysis
Key Competitors 1999:	Ford E-Series, Dodge Ram Van
Key Features
Manual Advantage 1:	Officially licensed and derived from OE materials
Manual Advantage 2:	Instant online access and convenient digital format
Manual Advantage 3:	Cost savings compared to traditional printed manuals and professional labor
Manual Advantage 4:	One year of access with discounts for renewal

Manual Details
Coverage Areas
Primary Coverage:	Comprehensive service and repair information
Secondary Coverage:	Maintenance, diagnostics, troubleshooting, electrical diagrams, specifications
Page Count
Estimated Pages:	Extensive (typical for OE service manuals, likely 1000+ pages equivalent)
Manual Type
Type:	Service and Repair Manual Software
Language
Language:	English
Format
Format:	PDF Download (Digital Access)

Manual Coverage
Systems Covered
Engine:	Detailed diagnostics, repair procedures, component replacement for all available engines
Transmission:	Service, repair, and overhaul for automatic transmissions
Drivetrain:	Rear-wheel drive (RWD) and all-wheel drive (AWD) systems, including driveshafts, differentials
Brakes:	Disc and drum brake systems, ABS (Anti-lock Braking System) diagnostics and repair
Suspension Steering:	Front and rear suspension components, steering gear, power steering system
Electrical:	Comprehensive wiring diagrams, component testing, diagnostic procedures for all electrical systems
Heating Air Conditioning:	HVAC system operation, diagnosis, and repair
Body Chassis:	Body panel repair, interior trim, exterior components, frame and chassis components
Procedures Included
Maintenance:	Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:	Step-by-step repair instructions for all major vehicle systems
Diagnostics:	Troubleshooting guides, symptom-based diagnostics, fault code interpretation
Troubleshooting:	Systematic approach to identifying and resolving common and uncommon issues
Component Replacement:	Detailed instructions for replacing virtually any part on the vehicle
Technical Depth
Depth:	Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

Manual Specifications
File Format
Digital Format:	PDF, accessible via web browser on PC, laptop, smartphone, tablet
Print Quality
Printability:	High-resolution, suitable for printing individual pages or sections
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Options:	4.3L V6, 5.0L V8, 5.7L V8, 7.4L V8 (VIN codes specific)
4.3L V6 Specs:	Vortec 4300, 200 hp @ 4600 rpm, 255 lb-ft @ 2800 rpm (approximate)
5.7L V8 Specs:	Vortec 350, 250 hp @ 4600 rpm, 315 lb-ft @ 2800 rpm (approximate)
7.4L V8 Specs:	Vortec 454, 290 hp @ 4000 rpm, 410 lb-ft @ 3200 rpm (approximate)
Performance
Fuel Delivery:	Electronic Fuel Injection (EFI)
Fuel System
Ignition System:	Distributorless Ignition System (DIS) or Distributor Ignition (DI) depending on specific engine and build date

Transmission
Standard
Transmission Type:	4-speed Automatic (e.g., 4L60-E, 4L80-E)
Optional
Manual Transmission:	Not commonly offered for the 3500 model, primarily automatic
Features
Overdrive:	All transmissions feature overdrive

Dimensions
Exterior
Wheelbase:	Various options available, typically 135" and 155"
Overall Length:	Varies based on wheelbase and body configuration
Weights
Gvwr:	Up to 9,600 lbs (4354 kg) or higher depending on configuration

Safety Features
Ratings
NHTSA Front Impact:	Not directly comparable to modern ratings; designed for commercial use
Active Features
ABS:	Available on some models
Passive Features
Airbags:	Driver-side airbag standard

Technology Features
Infotainment
Audio System:	Factory AM/FM radio with cassette or CD player (optional)
Driver Assistance
Cruise Control:	Available on most models
Connectivity
OBD Ii Support:	Yes, supports OBD-II diagnostics

Maintenance
Service Intervals
Oil Change Interval:	Typically 3,000-5,000 miles or 6 months, consult manual for specifics
Transmission Fluid Change:	Refer to manual; often around 50,000-100,000 miles or under severe service
Fluid Specifications
Engine Oil Type:	API SG or SH, SAE 5W-30 or 10W-30 (depending on ambient temperature). Consult manual for exact specifications.
Transmission Fluid Type:	Dexron-III (or equivalent)
Coolant Type:	Dex-Cool (Orange) Extended Life Coolant or equivalent silicate-free, extended-life antifreeze
Known Issues
Common Issues 1:	Vortec engine intake manifold gasket leaks
Common Issues 2:	Transmission shift solenoid issues
Common Issues 3:	Fuel pump failures
Common Issues 4:	Body rust, particularly in wheel wells and lower body panels
Common Issues 5:	HVAC blower motor resistor failure

Vehicle History
Brand Heritage
Chevrolet Van Legacy:	Direct descendant of the Chevrolet Van line dating back to the 1960s
Model Evolution
Gmt800 Platform:	Introduction of the GMT800 platform brought significant updates in styling, chassis, and powertrain options.
Production
Manufacturing Plant:	General Motors Fort Wayne Assembly Plant (Indiana)

Awards & Recognition
Recognitions
Commercial Vehicle Accolades:	Chevrolet vans have historically been popular choices for commercial fleets due to their durability and utility.