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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2009

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๐Ÿท๏ธ Basic Information Identification Make: Chevrolet Model: HHR Model Nickname: Chevy HHR Year: 2009 Codes Platform Code: GM Delta II Production Code: GMT130 ๐Ÿ‘‹ Introduction Market Position Segment: Compact Crossover...
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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2009
๐Ÿท๏ธ Basic Information
Identification
Make:
Chevrolet
Model:
HHR
Model Nickname:
Chevy HHR
Year:
2009
Codes
Platform Code:
GM Delta II
Production Code:
GMT130
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Crossover Utility Vehicle (CUV)
Positioning:
Retro-styled, practical, and affordable compact utility vehicle
Competitive Analysis
Key Competitors:
Scion xB, Kia Soul, Nissan Cube (though HHR predates some)
Key Features
Styling:
Distinctive retro-inspired, 1940s hot rod aesthetic
Practicality:
Versatile cargo space, hatchback utility
Value Proposition:
Affordable entry point into the CUV segment with unique styling
๐Ÿ“‹ Manual Details
Coverage Areas
All Models Trims Engines:
True
All Transmissions:
True
Page Count
Estimated Page Count:
Over 1500
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
All Engine Variants (2.2L Ecotec, 2.4L Ecotec)
Transmission:
Manual and Automatic Transmissions
Drivetrain:
Front Wheel Drive System
Suspension:
Front and Rear Suspension Systems
Brakes:
Brake System (ABS, EBD, Service and Parking Brakes)
Steering:
Power Steering System
Electrical:
Complete Electrical System, Wiring Diagrams, ECUs
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Body And Frame:
Body Panels, Doors, Glass, Frame Structure
Interior:
Interior Trim, Seats, Dashboard, Upholstery
Emissions:
Emissions Control Systems and Diagnostics
Diagnostics:
Diagnostic Trouble Codes (DTCs) and Troubleshooting
Procedures Included
Routine Maintenance:
Oil Changes, Fluid Checks, Filter Replacements, Spark Plugs
Component Replacement:
Engine Components, Transmission Components, Suspension Parts, Brake Components
Rebuilds:
Engine Rebuild, Transmission Rebuild Procedures
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Wiring Diagrams:
Detailed electrical circuit diagrams for all systems
Bodywork Repair:
Panel repair, dent removal, body panel alignment
Diagnostics Programming:
ECM/PCM programming, sensor calibration, module replacement procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission overhaul
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Resolution:
High-resolution images and diagrams
Printability:
Printable by page, chapter, or entire manual
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Quality:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine 1:
2.2L Ecotec I4
Engine 1 Power:
149 hp @ 5300 rpm
Engine 1 Torque:
152 lb-ft @ 4400 rpm
Optional Engine
Engine 2:
2.4L Ecotec I4
Engine 2 Power:
172 hp @ 6200 rpm
Engine 2 Torque:
165 lb-ft @ 4800 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Emission Controls:
On-Board Diagnostics (OBD II), Catalytic Converter
๐Ÿ”ง Transmission
Standard
Transmission Type 2.2L:
5-Speed Manual
Optional
Transmission Type 2.2L Optional:
4-Speed Automatic (4T45-E)
Transmission Type 2.4L:
5-Speed Manual
Transmission Type 2.4L Optional:
4-Speed Automatic (4T45-E or 4T65-E depending on application)
Features
Automatic Transmission Features:
Electronically controlled, torque converter lock-up
๐Ÿ“ Dimensions
Exterior
Length:
171.3 inches (4351 mm)
Width:
69.1 inches (1755 mm)
Height:
63.7 inches (1618 mm)
Wheelbase:
103.6 inches (2631 mm)
Cargo
Cargo Volume Rear Seats Up:
25.9 cu ft (733 L)
Cargo Volume Rear Seats Folded:
62.7 cu ft (1776 L)
Weights
Curb Weight 2.2L:
Approx. 3020 lbs (1370 kg)
Curb Weight 2.4L:
Approx. 3080 lbs (1397 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
โ˜…โ˜…โ˜…โ˜…โ˜…
NHTSA Front Impact Passenger:
โ˜…โ˜…โ˜…โ˜…โ˜…
NHTSA Side Impact Front Seat:
โ˜…โ˜…โ˜…โ˜…โ˜…
NHTSA Side Impact Rear Seat:
โ˜…โ˜…โ˜…โ˜…
IIHS Roof Strength:
Good
Active Features
Traction Control:
Standard
Electronic Stability Control:
Available on some trims
Anti Lock Brakes:
Standard
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Front Side-Impact Airbags
Airbags Curtain:
Available Front and Rear Side Curtain Airbags
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, MP3 playback, auxiliary audio input
Optional Audio:
Premium audio system, Navigation system (late models/options)
Driver Assistance
Cruise Control:
Standard
Tire Pressure Monitoring:
Standard
Connectivity
Auxiliary Input:
Standard on most trims
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic blend or full synthetic oil)
Air Filter Replacement:
Inspect every 30,000 miles (48,000 km), replace as needed.
Spark Plug Replacement:
2.2L Ecotec: ~100,000 miles. 2.4L Ecotec: ~100,000 miles (Platinum tipped)
Transmission Fluid Change:
Inspect at 60,000 miles, change every 100,000 miles or as severe service dictates.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API SN or higher, Dexos1 Gen2 recommended)
Coolant Specification:
GM DEX-COOLยฎ Extended Life Antifreeze/Coolant (Orange)
Transmission Fluid Automatic:
Dexron VI (ATF)
Brake Fluid Specification:
DOT 3
Known Issues
Common Issue 1:
Oil leaks from valve cover gasket and oil pan gasket.
Common Issue 2:
Power steering pump noise or failure.
Common Issue 3:
Water pump leaks.
Common Issue 4:
Sagging headliner fabric.
Common Issue 5:
Rear hatch struts weakening over time.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Chevrolet (a division of General Motors)
Model Evolution
Introduction Year:
2005 (as a 2006 model)
Platform Basis:
GM Delta platform, shared with Chevrolet Cobalt and Pontiac G5
Facelift Year:
2009 (minor styling updates)
Production
Production Years:
2005-2010
Assembly Location:
Lordstown Assembly, Lordstown, Ohio, USA
๐Ÿ† Awards & Recognition
Recognitions
Award 1:
Kiplinger's Personal Finance - Best New Car Value 2006
Award 2:
Consumers Digest - Best Buy (Compact SUV segment)
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