Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, camshaft, piston, connecting rods, timing system, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting system, charging system, engine sensors, ECU (Engine Control Unit) diagnosis, wiring diagrams.
Emission Control:
Exhaust gas recirculation (EGR), catalytic converter, evaporative emission control (EVAP), oxygen sensors, emission related diagnostic codes.
Fuel System:
Fuel injection system (MPI), fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure regulation, throttle body.
Clutch System:
Clutch assembly, clutch pedal, hydraulic system (master and slave cylinders), clutch release bearing, clutch disc, pressure plate, flywheel.
Manual Transaxle:
Gearbox assembly, disassembly, gear shafts, synchronizers, shift mechanism, bearings, seals, fluid specifications.
Automatic Transaxle:
Torque converter, planetary gear sets, hydraulic control system, valve body, transmission fluid, seals, diagnostic procedures.
Driveshaft Axle:
CV joints, drive axles, wheel bearings, hub assemblies, transaxle output shafts.
Suspension System:
Front and rear suspension components (struts, shock absorbers, springs, control arms, ball joints, bushings), alignment specifications.
Steering System:
Steering rack, power steering pump, steering column, tie rod ends, steering linkage, fluid specifications.
Restraint System:
Seat belts, airbags (SRS - Supplemental Restraint System) components and diagnosis (cautionary notes for handling).
Brake System:
Front and rear brakes (disc or drum), hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS (Anti-lock Braking System) diagnosis and components, fluid specifications.
Body Interior Exterior:
Body panel removal and installation, door mechanisms, window regulators, seat removal, interior trim, bumpers, lighting (exterior).
Body Electrical:
Lighting circuits, power windows, central locking, wipers, horn, instrument cluster, infotainment system wiring, fuse box diagrams.
HVAC System:
Heating, ventilation, air conditioning (AC) system components, refrigerant handling, diagnosis, cabin filter replacement.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), component testing.
Repair Procedures:
Step-by-step repair instructions for all covered systems, including complete disassembly and reassembly.
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, brake pad replacement, belt replacement.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, component tolerances, wiring diagrams, alignment settings, diagnostic values.
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and body repairs.
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 6-12 months, depending on driving conditions. Specific interval and oil type detailed in the manual.
Timing Belt Replacement:
Critical component. Interval usually around 60,000 - 90,000 miles or 5-7 years. Failure can cause severe engine damage. Specific interval and part numbers in manual.
Engine Oil Type:
Likely API SJ or SL, SAE 10W-30 or 10W-40. Specific viscosity grade based on climate. Manual will specify exact requirements.
Coolant Type:
Ethylene Glycol based, typically a green or orange coolant. Manual will specify type and mixture ratio.
Common Problems:
Potential for early wear on clutch components, suspension bushings, and ignition system components (coil packs/wires). Timing belt failure is a significant risk if not replaced on schedule. HVAC system fan speed control issues can occur.
Air Filter Replacement:
Routine replacement usually at 15,000-30,000 miles or as needed based on inspection. Specific part number in manual.