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2010 Chevrolet Malibu Service and Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2010 Codes Platform: Epsilon II (GM Epsilon platform) 👋 Introduction Market Position Positioning: Targets DIY enthusiasts and professional technicians seeking authentic,...
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🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
2010
Codes
Platform:
Epsilon II (GM Epsilon platform)
👋 Introduction
Market Position
Positioning:
Targets DIY enthusiasts and professional technicians seeking authentic, dealership-level repair information for the 2010 Chevrolet Malibu.
Competitive Analysis
Comparison:
Distinguished from generic repair guides by its vehicle-specific, factory-issued content, mirroring the manuals used by dealership technicians.
Key Features
Features:
Comprehensive A-Z coverage, step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for all models and repairs.
📋 Manual Details
Coverage Areas
Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Extensive (exact count not specified, but implied to be comprehensive for a full service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Includes detailed procedures for engine maintenance, diagnosis, and repair for all available engine options.
Control System:
Covers engine control modules, electronic throttle control, and other vehicle control systems.
Mechanical:
Detailed mechanical system coverage including internal engine components, drivetrain, chassis, and body.
Fuel Service:
Comprehensive fuel system servicing, including fuel pump, injectors, fuel lines, and pressure specifications.
Emission Control:
Diagnosis and repair of emission control systems, including catalytic converters, oxygen sensors, and EVAP systems.
Intake Exhaust Cooling:
Covers intake manifold, exhaust systems, cooling system maintenance, radiator, water pump, and thermostat replacement.
Lube:
Lubrication procedures, oil capacities, and recommended lubricant types for various components.
Ignition Starting Charging:
Detailed troubleshooting and repair for ignition systems, starter motors, alternators, and battery systems.
Auto Transmission Clutch:
Coverage of automatic transmission operation, diagnosis, fluid service, and repair procedures.
Manual Transmission:
Procedures for manual transmission servicing, clutch replacement, and related components.
Transfer Propeller Shaft:
Information on drivetrain components, including driveshafts and universal joints.
Drive Shaft:
Coverage of drive axle components and related maintenance.
Differential:
Diagnosis and servicing of front and rear differentials.
Axle Suspension:
Detailed procedures for front and rear suspension systems, including shock absorbers, struts, control arms, and alignment specifications.
Tire Wheel:
Tire pressure recommendations, wheel specifications, and related service.
Brake Control:
Coverage of ABS, traction control, and electronic brake force distribution systems.
Brake:
Complete brake system service, including pads, rotors, calipers, brake fluid, and bleeding procedures.
Parking Brake:
Service and adjustment for the parking brake system.
Steering Column:
Diagnosis and repair of steering column components, including tilt and telescoping mechanisms.
Power Steering:
Coverage of hydraulic power steering systems, including pump, lines, and fluid.
Air Condition:
HVAC system diagnosis, refrigerant servicing, component replacement, and performance checks.
Suppl Restraint System:
Detailed information on airbags, SRS modules, and seatbelt pretensioners, including safety precautions.
Seat Belt:
Service and inspection of seat belt mechanisms and anchor points.
Engine Immobilizer:
Troubleshooting and diagnosis of the anti-theft and immobilizer systems.
Cruise Control:
Diagnosis and repair of cruise control system components.
Wiper Washer:
Service for windshield wiper motors, blades, and washer fluid systems.
Door Lock:
Diagnosis and repair of power door locks and manual locking mechanisms.
Meter Audio Visual:
Coverage of instrument cluster, audio systems, and infotainment components.
Horn:
Troubleshooting and repair of the vehicle's horn system.
Windshield Glass Mirror:
Procedures for windshield replacement, mirror adjustments, and glass care.
Instrument Panel:
Diagnosis and repair of the instrument panel, including gauges and warning lights.
Seat:
Service for seat adjustment mechanisms and interior trim.
Engine Hood Door:
Procedures for opening, closing, and servicing hood and door latches, hinges, and struts.
Exterior Interior:
Coverage of body panels, trim, lighting, and interior components.
Electrical:
Extensive coverage of the vehicle's electrical system, including body control modules, lighting, and accessories.
Multiplex Can Communication:
Diagnosis and understanding of CAN bus communication networks and multiplexed systems.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, and fluid checks.
Diagnosis:
Systematic troubleshooting guides and diagnostic procedures for identifying and resolving issues.
Repair:
Complete step-by-step instructions for a wide range of repairs, from minor adjustments to major component overhauls.
Installation:
Procedures for installing new or replacement parts and components.
Wiring Schematics:
Detailed wiring diagrams for all vehicle electrical systems, crucial for electrical troubleshooting and repair.
Technical Depth
Depth:
Factory level detail, including diagnostic trouble codes (DTCs), repair times, and specialized tool requirements.
📊 Manual Specifications
File Format
Compatibility:
Windows Vista 32/64, XP, ME, 98, NT, 2000, and Mac compatible.
Required Software:
Adobe PDF Reader and Winzip (free online).
Print Quality
Printability:
All pages are printable, allowing users to print only necessary sections or diagrams at full size.
Binding Type
Binding Type:
Digital (PDF format, eliminating physical binding concerns).
Paper Type
Paper Type:
N/A (Digital format, user selects paper type for printing).
⚙️ Engine Specifications
Primary Engine
Available Engines:
2.4L Ecotec I4 (LAF/LE5), 3.5L V6 (LZ4), 3.6L V6 VVT (LLM/LY7). Manual covers all.
Performance
Typical Performance 2 4L:
Approx. 169 hp @ 6400 rpm, 160 lb-ft @ 4500 rpm (Varies slightly by sub-model/specific engine code)
Typical Performance 3 5L V6:
Approx. 217 hp @ 6200 rpm, 217 lb-ft @ 4700 rpm
Typical Performance 3 6L V6:
Approx. 252 hp @ 6300 rpm, 251 lb-ft @ 3400 rpm
Fuel System
Type:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Options:
Primarily 6-speed automatic transmissions (e.g., 6T40, 6T70/75). Manual transmission coverage is also included if applicable.
Optional
Transmission Options:
Details for specific transmissions used with each engine option are covered.
Features
Automatic Features:
Manual shifting modes, performance calibration (depending on trim).
📐 Dimensions
Exterior
Length:
Approx. 190.2 inches
Width:
Approx. 70.3 inches
Height:
Approx. 57.2 inches
Weights
Curb Weight:
Approx. 3400-3700 lbs (Varies by engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Driver:
5 Stars
NHTSA Side Impact Front Passenger:
5 Stars
NHTSA Side Impact Rear Driver:
5 Stars
NHTSA Side Impact Rear Passenger:
5 Stars
IIHS Top Safety Pick:
Yes
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System
Stability Control:
Standard StabiliTrak Electronic Stability Control
Passive Features
Airbags:
Frontal, side-impact, and curtain airbags
Seat Belts:
Front and rear seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Available touch-screen infotainment systems with navigation, Bluetooth connectivity, and auxiliary audio inputs.
Driver Assistance
Available Features:
Rear parking assist, rearview camera (optional on some trims).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling, USB and auxiliary audio jacks.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 miles or 12 months, with oil life monitoring system.
Tire Rotation:
Recommended every 7,500 miles.
Cabin Air Filter:
Recommended every 22,500 miles or 24 months.
Spark Plugs:
Varies by engine. I4 Ecotec typically 97,500 miles. V6 typically 100,000 miles (iridium).
Fluid Specifications
Engine Oil:
SAE 5W-30 Dexos1 or equivalent synthetic oil recommended.
Coolant:
GM P/N 12346290, DEX-COOL, Extended Life (50/50 mix with deionized water).
Transmission Fluid:
Dexron VI for 6-speed automatic transmissions.
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Some reports of oil leaks from valve cover or oil pan gaskets, occasional transmission shifting issues, and potential for exhaust manifold leaks.
📚 Vehicle History
Brand Heritage
Heritage:
Chevrolet, a division of General Motors, has a long history of producing popular and reliable vehicles.
Model Evolution
Generation:
Sixth generation Malibu (2010-2012), built on the global GM Epsilon II platform, marking a significant redesign.
Production
Manufacturing Location:
Fairfax, Kansas, USA; Oshawa, Ontario, Canada
🏆 Awards & Recognition
Recognitions
IIHS Award:
Top Safety Pick
Kbb Ranking:
Often rated favorably for comfort and value within its segment during its production years.