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1999 Chevrolet Prizm Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chevrolet Model: Prizm Year: 1999 Product Type: Service and Repair Manual Software Codes Chassis Code: E100 Platform Code: GM Zeta Platform (shared with Toyota Corolla...
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🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Prizm
Year:
1999
Product Type:
Service and Repair Manual Software
Codes
Chassis Code:
E100
Platform Code:
GM Zeta Platform (shared with Toyota Corolla E110)
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY enthusiasts, independent repair shops
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra
Key Features
Licensing:
Officially Licensed, OE (Original Equipment) derived materials
Convenience:
Instant online access, compatible with multiple devices
Access Period:
1 Year access with option for extensions
Value Proposition:
Cost savings compared to traditional printed manuals and dealership repairs
📋 Manual Details
Coverage Areas
Engine Service:
Yes
Transmission Service:
Yes
Brakes:
Yes
Suspension Steering:
Yes
Electrical System:
Yes
HVAC:
Yes
Body Interior:
Yes
Diagnostic Troubleshooting:
Yes
Page Count
Estimated Pages:
N/A (Digital Software)
Manual Type
Type:
Factory-Derived Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download (Software Access)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete Overhaul and Repair (e.g., cylinder head, pistons, crankshaft)
Engine Control System:
EFI system, ignition timing, sensor diagnostics (e.g., TPS, MAP, O2 sensors)
Fuel System:
Fuel pump, injectors, fuel filter, pressure regulator
Cooling System:
Radiator, water pump, thermostat, coolant flow, fan control
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, emissions controls
Automatic Transmission:
ATF, torque converter, valve body, internal components, troubleshooting
Manual Transmission:
Clutch system, gearbox disassembly and assembly, fluid specifications
Drivetrain:
CV joints, drive axles, differential (if applicable)
Front Suspension:
MacPherson struts, control arms, ball joints, bushings, alignment procedures
Rear Suspension:
Trailing arm, coil springs, shock absorbers, alignment
Steering System:
Power steering pump, rack and pinion, tie rod ends, steering column
Brake System Front:
Disc brake pads, rotors, calipers, hydraulic lines
Brake System Rear:
Drum or disc brake components (depending on trim), parking brake
Anti Lock Brake System ABS:
ABS control module, wheel speed sensors, hydraulic modulator (if equipped)
Wheels Tires:
Tire pressure, rotation, wheel balancing, lug nut torque specifications
Body Structural:
Frame, body panels, door mechanisms, glass replacement
Interior Trim:
Dashboard removal, seat repair, upholstery
Lighting System:
Headlights, taillights, interior lighting, bulb replacement
Instrument Panel:
Gauges, warning lights, indicator function
Wiper Washer System:
Wiper motor, linkage, washer fluid reservoir and pump
Power Windows Locks:
Window regulators, power lock actuators, switches
Audio System:
Radio, speaker replacement, antenna
Air Conditioning System:
Refrigerant, compressor, evaporator, condenser, controls, charging procedures
Heater System:
Heater core, blower motor, control flaps
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Troubleshooting Guides:
Step-by-step diagnostic flowcharts for common and specific issues
Procedures Included
Basic Maintenance:
Oil changes, fluid checks, filter replacements, spark plug replacement
Component Removal Installation:
Detailed instructions for removing and reinstalling major and minor components
Engine Rebuild:
Complete engine disassembly, inspection, and reassembly procedures
Transmission Overhaul:
Step-by-step guidance for rebuilding automatic and manual transmissions
Brake System Service:
Pad/shoe replacement, rotor/drum resurfacing or replacement, bleeding procedures
Suspension Alignment:
Correction procedures for camber, caster, and toe
Electrical Diagnostics:
Troubleshooting wiring faults, sensor issues, module testing
HVAC System Repair:
Leak detection, component replacement, refrigerant servicing
Body Panel Replacement:
Procedures for replacing doors, fenders, hoods, bumpers
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete component rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically with OCR)
Printable:
Yes
Print Quality
Quality:
High-resolution scans of original factory materials
Binding Type
Type:
N/A (Digital Software)
Paper Type
Type:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1ZZ-FE (for most models)
Engine Type:
Inline 4-Cylinder, DOHC, 16-valve
Displacement:
1794 cc (1.8 Liters)
Performance
Horsepower:
120 hp @ 5600 rpm (approx.)
Torque:
121 lb-ft @ 4400 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS)
Emission Controls:
California emissions controls, catalytic converter
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (ECT-i)
Features
Automatic Transmission Features:
Electronically Controlled Transmission with Intelligence (ECT-i) for optimized shifting and fuel economy
📐 Dimensions
Exterior
Length:
175.7 inches
Width:
67.5 inches
Height:
55.3 inches
Wheelbase:
102.4 inches
Weights
Curb Weight Manual:
2710 lbs (approx.)
Curb Weight Automatic:
2770 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4-Star (1999 Model Year)
NHTSA Frontal Passenger:
4-Star (1999 Model Year)
Active Features
ABS:
Available (Standard on some trims)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Front 3-point pretensioner seat belts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/Cassette or Optional CD Player
Speakers:
4 or 6 speaker configurations
Driver Assistance
Cruise Control:
Optional
Connectivity
Internet Access:
N/A (Vehicle Technology)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic oil recommended)
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving conditions
Spark Plug Replacement:
Approx. 100,000 miles (Iridium type recommended for 1ZZ-FE)
Coolant Replacement:
Every 30,000 miles or 2 years (Toyota Super Long Life Coolant recommended)
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter change
Automatic Transmission Fluid:
Dexron III/Mercon ATF or equivalent
Automatic Transmission Fluid Capacity:
3.8 US quarts (3.6 Liters) for drain and fill
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90
Power Steering Fluid:
GM Power Steering Fluid or Dexron III ATF
Brake Fluid:
DOT 3
Known Issues
Engine:
Excessive oil consumption (potential piston ring issue), occasional rough idle
Transmission:
Automatic transmission harsh shifting or delayed engagement
Suspension:
Worn strut mounts, ball joints, and tie rod ends can lead to clunking noises and alignment issues
Electrical:
Faulty power window regulators, HVAC blower motor failures
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Model Evolution
First Generation:
1990-1997
Second Generation:
1998-2002
Rebadging Strategy:
The Chevrolet Prizm was a rebadged version of the Toyota Corolla, a result of GM's partnership with Toyota (NUMMI)
Production
Assembly Location:
Fremont, California, USA (NUMMI plant)
🏆 Awards & Recognition
Recognitions
Reliability:
Often received good ratings for reliability due to its Toyota Corolla underpinnings
Ratings
Consumer Reports:
Generally rated as good to excellent for predicted reliability by consumer organizations