🏷️ Basic Information

Make:

Chevrolet

Model:

Rezzo

Year:

2008

Market Segment:

Compact MPV / Minivan

Vin Character Model Year:

8

👋 Introduction

Segment:

The Chevrolet Rezzo was positioned as a value-oriented, practical compact multi-purpose vehicle (MPV) offering versatile interior space for families and small businesses.

Competitors:

Competed against vehicles like the Ford Fusion (first generation), Mazda5, and potentially larger hatchbacks or small SUVs depending on specific market focus.

Utility:

Emphasis on practicality, flexible seating arrangements, and a spacious cabin for its class.

Value Proposition:

Offered a blend of functionality and affordability.

📋 Manual Details

Coverage Scope:

All Models & All Repairs A-Z

Estimated Page Count:

Approximately 1000-1500 pages (typical for comprehensive service manuals)

Type:

Factory Authorized Service and Repair Manual

Language:

English

Format:

Digital (PDF) / Printable

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing systems, lubrication, cooling.

Engine Performance:

Fuel delivery, ignition system, emission controls, engine management (ECM/PCM) diagnostics.

Transmission Automatic:

Transmission assembly, valve body, torque converter, internal components, electronic controls, fluid service.

Transmission Manual:

Transmission assembly, clutch, gearbox components, shift mechanisms, fluid service.

Drivetrain:

Front-wheel drive, driveshafts, CV joints, differential, hub bearings.

Brakes:

Hydraulic system, master cylinder, brake lines, calipers, pads, rotors, parking brake, ABS/EBD system.

Steering:

Power steering system, pump, rack and pinion, steering column, linkages.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, stabilizer bars.

Electrical System:

Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams.

Body And Interior:

Body panels, doors, windows, seats, trim, HVAC system, dashboard, interior components.

Airbags:

SRS system components, sensors, control module, deployment procedures.

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and flushes, spark plug replacement, belt inspections.

Troubleshooting:

Diagnostic charts, symptom-to-cause analysis, common problems and solutions.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), scan tool usage, live data interpretation.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Depth:

Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Type:

PDF

Searchability:

Fully searchable text for quick access to information.

Resolution:

High-resolution, suitable for printing individual pages or sections.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

Likely a variant of the GM Family II engine, possibly F18D4 or similar.

Configuration:

Inline 4-cylinder

Displacement:

Approximately 1.8L (1796 cc)

Bore X Stroke:

Refer to manual for precise specifications (typical for 1.8L Family II: ~80.5 mm x 88.2 mm)

Horsepower:

Estimated 120-125 HP @ 5800-6000 RPM (typical for this engine)

Torque:

Estimated 165-170 Nm @ 3800-4200 RPM (typical for this engine)

Induction:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Catalytic Converter:

Standard, with oxygen sensors for feedback control.

ECM Type:

GM ECM (Engine Control Module) or PCM (Powertrain Control Module) with OBD-II diagnostics.

🔧 Transmission

Type:

Likely a 4-speed automatic transmission.

Type:

Potential for a 5-speed manual transmission in some markets.

Automatic Control:

Electronic control with adaptive shift logic.

Automatic Fluid:

Dexron-III or Dexron-VI compatible Automatic Transmission Fluid (ATF). Refer to manual for exact specification.

📐 Dimensions

Length:

Approx. 4350 mm (Refer to manual for exact dimensions)

Width:

Approx. 1750 mm (Refer to manual for exact dimensions)

Height:

Approx. 1660 mm (Refer to manual for exact dimensions)

Seating Capacity:

Typically 5-7 passengers depending on configuration.

Cargo Volume:

Highly variable with seat configuration, manual will provide detailed figures for various setups.

Curb Weight:

Approx. 1350 - 1450 kg (depending on configuration)

Gross Vehicle Weight Rating:

Refer to manual for specific GVWR.

Wheelbase:

Approx. 2600 mm (Refer to manual for exact dimensions)

🛡️ Safety Features

NHTSA Ratings:

Specific NHTSA ratings for the 2008 Rezzo are not widely documented for all markets. Refer to regional safety authority data if available.

ABS:

Anti-lock Braking System (ABS) likely standard.

Ebd:

Electronic Brakeforce Distribution (EBD) likely standard in conjunction with ABS.

Traction Control:

May be available as an option or standard on higher trims.

Airbags:

Front airbags for driver and passenger, potentially side airbags and curtain airbags depending on trim.

Seatbelts:

Three-point seatbelts with pre-tensioners for front seats, standard for rear seats.

Child Seat Anchors:

ISOFIX/LATCH child seat anchorage system.

💡 Technology Features

Audio System:

Standard AM/FM stereo with CD player and possibly MP3 playback. Speaker configuration varies by trim. Manual details system components and diagnostics.

Climate Control:

Manual or automatic climate control system. Manual covers HVAC system diagnosis and component replacement (blower motor, compressor, etc.).

Cruise Control:

Standard or optional cruise control system. Manual covers control module, switch, and actuator diagnostics.

Auxiliary Input:

May feature an auxiliary input jack for portable audio devices in some configurations. Manual details unit operation.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500-10,000 miles (12,000-15,000 km) or 6-12 months, whichever comes first. Refer to manual for specific recommendation based on driving conditions.

Air Filter Replacement:

Recommended every 15,000-30,000 miles (24,000-48,000 km) or annually. Refer to manual.

Spark Plug Replacement:

Typically every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (e.g., Iridium). Refer to manual for exact interval and type.

Coolant Flush:

Initial flush at 5 years or 100,000 miles, then every 2-5 years or 30,000-100,000 miles. Refer to manual for specific coolant type and interval.

Engine Oil Type:

SAE 5W-30 or 10W-30 API SM/SN. Refer to manual for precise specification and capacity (typically around 4.0-4.5 Liters).

Coolant Type:

GM Dex-Cool (Orange) or equivalent OAT coolant. Refer to manual for exact specification and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Refer to manual for specific type and capacity.

Power Steering Fluid:

GM power steering fluid or Dexron-VI compatible ATF. Refer to manual for exact specification.

Engine Performance Issues:

Potential for minor oil leaks, occasional rough idle due to ignition or fuel system components. Refer to manual for common diagnostic procedures.

Transmission Issues:

Occasional hard shifts or hesitation in automatic transmissions. Manual covers diagnostic and repair for these issues.

Suspension Wear:

Standard wear and tear on bushings, ball joints, and shock absorbers, especially with higher mileage. Manual provides replacement instructions.

Electrical System Quirks:

Common electrical gremlins such as faulty window regulators or minor sensor issues. Manual details wiring and component testing.

📚 Vehicle History

Chevrolet Legacy:

Chevrolet, a division of General Motors, has a long history of producing reliable and accessible vehicles for a global market, spanning a wide range of segments from small cars to trucks and SUVs.

Rezzo Development:

The Rezzo (also known as Chevrolet Vivant in some markets) was developed by GM Daewoo (later GM Korea) and based on the Daewoo Lacetti platform, adapted for the MPV segment.

Manufacturing Location:

Primarily manufactured in South Korea by GM Daewoo.

Production Years:

The Rezzo model line generally ran from the early 2000s to around 2008-2009, with this manual specifically covering the 2008 model year updates.

🏆 Awards & Recognition

Segment Awards:

The Chevrolet Rezzo did not garner significant mainstream awards in major automotive publications. Its positioning was primarily focused on value and practicality.