Chevrolet S10 S-10 EXTREME 1994-2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: S-10 Extreme Model Variant: S-10 EXTREME Generation: Second Generation (GMT330) Codes Platform Code: GMT330 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional...

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Type: Truck

Vendor:

Sku: 504009

Tags: 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Cars Chevrolet S-10 EXTREME S10 Truck Xtreme

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

S-10 Extreme

Model Variant:

S-10 EXTREME

Generation:

Second Generation (GMT330)

Codes

Platform Code:

GMT330

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, professional mechanics

Competitive Analysis

Value Proposition:

Cost-effective alternative to professional repair services, empowers owners to perform maintenance and repairs efficiently.

Key Features

Comprehensiveness:

Extremely comprehensive and intuitive electronic PDF format workshop manual.

Searchability:

Likely searchable text within the PDF for quick information retrieval.

📋 Manual Details

Coverage Areas

Applicable Years:

1994-2004

Page Count

Estimated Pages:

Varies (typically 1000+ pages for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

2.2L I4, 4.3L V6 (including Vortec variants)

Drivetrain:

Automatic Transmission, Manual Transmission, Transfer Case, Differential, Axle

Chassis:

Suspension (Front and Rear), Steering System, Brake System (including ABS)

Electrical:

Charging System, Starter System, Airbags, Cruise Control, Instrument Panel, Wiper/Washer System, Wiring Diagrams

Comfort And Climate:

Air Conditioning, Heating and Ventilation, Defogger

Body And Accessories:

Body and Accessories

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups

Repair:

Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical System Troubleshooting and Repair

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics)

📊 Manual Specifications

File Format

Format:

File Size:

520 MB

Print Quality

Printability:

All pages printable

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper Type:

Not Applicable (Digital Format)

Software Requirements

Reader Software:

Adobe Acrobat Reader (Free Download)

Extraction Software:

WinZip or WinRAR (Free Download)

Operating System Compatibility

Os Compatibility:

All Windows Versions, All Mac Versions

Content Features

Illustrations:

Detailed Illustrations

Instructions:

Step-by-step instructions with pictures & diagrams

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.2 Liters (2198cc)

Engine 1 Configuration:

Inline 4-Cylinder (I4)

Engine 2 Displacement:

4.3 Liters (4300cc)

Engine 2 Configuration:

V-Configuration 6-Cylinder (V6)

Performance

Engine 1 Horsepower Range:

Approx. 120-130 hp (depending on year and specific application)

Engine 2 Horsepower Range:

Approx. 160-200 hp (depending on year and specific Vortec application)

Fuel System

Fuel Delivery:

Fuel Injection (likely Multi-Port Fuel Injection - MPFI)

Engine Management

ECU Type:

ECM (Engine Control Module)

🔧 Transmission

Standard

Manual Transmission Option:

Available (e.g., 5-speed manual)

Optional

Automatic Transmission Option:

Available (e.g., 4-speed automatic, potentially 4L60E for V6)

Features

Transfer Case:

Available (2WD and 4WD configurations)

📐 Dimensions

Exterior

Body Styles:

Regular Cab, Extended Cab

Bed Lengths:

Short Bed, Long Bed (configuration dependent)

Weights

Curb Weight Range:

Approx. 3,200 - 4,000 lbs (depending on configuration and engine)

Towing Capacity:

Varies significantly by configuration, engine, and drivetrain (consult specific vehicle data).

🛡️ Safety Features

Ratings

NHTSA Ratings:

Varies by year and specific test; generally moderate safety performance for its era.

Active Features

Anti-lock Braking System (Available/Standard depending on year and trim)

Passive Features

Airbags:

Driver-side airbag (standard), Passenger airbag (available/standard depending on year)

Seatbelts:

Three-point seatbelts

💡 Technology Features

Infotainment

Radio Options:

AM/FM stereo with cassette and/or CD player options.

Speaker Systems:

Standard 2-speaker or optional upgraded systems.

Driver Assistance

Cruise Control:

Available

Connectivity

Onboard Diagnostics:

OBD-II compliant from 1996 onwards, allowing for electronic diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).

Tire Rotation Interval:

Every 5,000 - 7,500 miles

Spark Plug Replacement:

Varies by plug type (e.g., platinum plugs can last up to 100,000 miles).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API certified, refer to manual for exact viscosity and specifications)

Coolant Type:

Ethylene Glycol based, Dex-Cool compatible (Orange coolant for later models, consult manual for specific year requirement)

Automatic Transmission Fluid:

Dexron III or equivalent (refer to manual for exact specification)

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

Ball joints, tie rod ends, exhaust systems, heater core, rear main seal leaks (especially on V6).

Electrical Gremlins:

Body control module issues, instrument cluster problems, starter solenoid failures can occur.

Engine Specific Issues:

The 4.3L V6 can be prone to intake manifold gasket leaks and valve seat issues if not properly maintained.

📚 Vehicle History

Brand Heritage

Chevrolet Truck Legacy:

Chevrolet has a long-standing reputation for robust and practical pickup trucks.

Model Evolution

S10 Introduction:

The S-10 was Chevrolet's compact pickup, introduced in 1982 as a successor to the LUV.

Second Gen Debut:

The second generation (GMT330) debuted for the 1994 model year, featuring a significant redesign.

Extreme Trim Introduction:

The 'Extreme' trim, introduced later in the generation, featured cosmetic enhancements and sport-oriented styling.

Production

Production Period:

1994-2004 (for the second generation covered by this manual)

Production Locations

Manufacturing Plants:

Primarily manufactured in North America (e.g., Shreveport, Louisiana; St. Louis, Missouri).

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

The S-10 platform received various accolades over its lifespan, often recognized for value and capability in the compact truck segment.

Certifications

Certification Standard:

N/A (Manual is a product, not a vehicle certification)