Chevrolet S10 1996-1997 All Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Chevrolet Model: S10 Model Years Covered: 1996-1997 Body Style Covered: All (likely includes Pickup Truck, possibly S-10 Blazer if applicable to shared platforms within this...

27 people are viewing this right now

Type: Truck

Vendor:

Sku: 83372

Tags: 1996 1997 Cars Chevrolet S10 Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Model Years Covered:

1996-1997

Body Style Covered:

All (likely includes Pickup Truck, possibly S-10 Blazer if applicable to shared platforms within this generation)

Codes

Chassis Code:

GMT330 (Second Generation S-Series)

👋 Introduction

Market Position

Positioning:

Essential DIY and professional reference for owners and technicians of the 1996-1997 Chevrolet S10.

Competitive Analysis

Competitors:

Factory Service Manuals (FSM), Haynes, Chilton manuals for the same period.

Key Features

User Benefit 1:

Enables independent repair and maintenance, saving on labor costs.

User Benefit 2:

Provides in-depth technical knowledge for effective troubleshooting and repair.

Accessibility:

Instant download availability for immediate access to repair information.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Electrical Wiring Diagrams

Page Count

Estimated Page Count:

Variable (typically 1000+ pages for a complete factory service manual equivalent)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, rebuild procedures, component testing, specifications

Engine Electrical:

Ignition system, starting and charging system, sensors, actuators, ECU diagnostics

Fuel System:

Fuel injection system (TBI/MPI), fuel pump, injectors, fuel pressure testing, fuel filter replacement

Transmission Manual:

Manual transmission removal, inspection, repair, clutch service, driveline components

Transmission Automatic:

Automatic transmission removal, inspection, repair, torque converter service, shift linkage adjustment

Brake System:

Front and rear brakes (disc/drum), ABS system troubleshooting, brake fluid flush, component replacement

Suspension System:

Front and rear suspension components (ball joints, control arms, springs, shocks/struts), alignment specifications

Steering System:

Power steering system, steering gear/rack and pinion, tie rods, steering column

Cooling System:

Radiator, water pump, thermostat, cooling fans, coolant specifications, leak testing

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, emissions control components

Electrical System:

Body electrical components, lighting, wipers, power windows, door locks, instrument cluster

Wiring Diagrams:

Complete electrical schematics for all systems

Chassis And Body:

Frame, body panels, doors, hood, tailgate, interior trim, cab mounting

Restraint System:

Airbag system components, seat belts, SRS wiring and diagnostics

HVAC System:

Heating, ventilation, and air conditioning system components, refrigerant servicing

Emission Control:

Emission control systems, EVAP system, EGR system, diagnosis and repair

Wheels And Tires:

Tire pressure recommendations, wheel torque specifications, wheel bearing service

Procedures Included

General Maintenance:

Oil changes, filter replacements, fluid checks, tire rotation

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for various systems

Engine Repair:

Head gasket replacement, piston ring service, valve adjustment, timing belt/chain service

Transmission Repair:

Clutch replacement, transmission fluid change, internal transmission component repair

Brake Service:

Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake line repair

Suspension Repair:

Ball joint replacement, control arm bushing replacement, shock/strut replacement

Steering Repair:

Power steering pump replacement, rack and pinion seal replacement

Electrical Diagnostics:

Testing circuits, diagnosing sensor faults, troubleshooting starter and alternator issues

Chassis Repair:

Body panel alignment, rust repair procedures, door hinge service

Refurbishment And Renovation:

Guidance on restoring worn or damaged components

Technical Depth

Depth:

In-depth, covering complete disassembly, repair, and reassembly of all major vehicle systems.

Diagnostics:

Detailed diagnostic procedures, including the use of diagnostic tools and interpretation of fault codes.

Specifications:

Includes torque specifications, clearances, fluid capacities, and other critical technical data.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Print Quality

Quality:

Professional, high-resolution scans or original digital files ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.2L I4 (L43), 4.3L V6 (LM3/L35 Vortec)

Performance 2.2L

Horsepower 2.2L:

Approx. 118 hp @ 4800 rpm

Torque 2.2L:

Approx. 130 lb-ft @ 2400 rpm

Performance 4.3L

Horsepower 4.3L:

Approx. 165-180 hp @ 4000-4400 rpm (depending on variant)

Torque 4.3L:

Approx. 230-245 lb-ft @ 2400-2800 rpm (depending on variant)

Fuel System

Fuel Delivery 2.2L:

Central Sequential Fuel Injection (CSFI) or Multi-port Fuel Injection (MPI)

Fuel Delivery 4.3L:

Multi-port Fuel Injection (MPI)

Engine Codes

2.2L Engine Code:

4.3L Engine Code:

LM3 (early), L35 (Vortec)

🔧 Transmission

Standard

Standard Transmission:

5-speed manual (NV1500/NV3500)

Optional

Optional Transmission:

4-speed automatic (4L60E)

Features

Automatic Features:

Electronic control, overdrive

Fluid Specs

Manual Transmission Fluid:

Dexron III or equivalent (check specific manual for exact type, often API GL-4 or GL-5)

Automatic Transmission Fluid:

Dexron III/VI

📐 Dimensions

Exterior

Wheelbase Short Bed:

118.0 inches

Wheelbase Long Bed:

122.9 inches

Overall Length:

Varies by cab and bed configuration (e.g., approx. 192-210 inches)

Overall Width:

Approx. 67.4 inches

Overall Height:

Approx. 62.7-63.7 inches

Weights

Curb Weight:

Approx. 3200-3800 lbs (Varies by configuration)

Gross Vehicle Weight Rating Gvwr:

Varies by model, typically 4600-5300 lbs

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

3-star (for 2WD models, 1996-2000 era generally)

IIHS Ratings:

Typically 'Acceptable' to 'Good' in frontal offset tests for this era, but specific ratings vary.

Active Features

Available Anti-lock Braking System (ABS) on rear wheels or all wheels, depending on configuration.

Passive Features

Airbags:

Driver and Passenger airbags

Seat Belts:

Three-point seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player.

Driver Assistance

Cruise Control:

Available factory cruise control.

Connectivity

Telematics:

Basic onboard diagnostics (OBD-II compliant).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 miles or 6 months (synthetic blend) or 3,000 miles (conventional). Check manual for specific recommendation.

Engine Coolant Flush:

Every 30,000-60,000 miles or 2-5 years, depending on coolant type.

Transmission Fluid Change:

Automatic: 30,000-100,000 miles (severe use requires more frequent changes). Manual: Check manual, often longer intervals.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher. Viscosity: SAE 5W-30 or 10W-30 (check owner's manual for specific recommendations based on temperature).

Engine Coolant:

GM P/N 1052805 or Dex-Cool (for specific extended life coolants, but likely conventional green coolant for this era). Check manual for precise type.

Brake Fluid:

DOT 3

Known Issues

Common Issue 1:

4.3L V6 Vortec: Intake manifold gasket leaks, spider injection system issues (CSFI/CPI).

Common Issue 2:

2.2L I4: Potential head gasket issues on earlier models, but generally reliable.

Common Issue 3:

ABS light illumination, often due to wheel speed sensor issues.

Common Issue 4:

Rust accumulation, particularly on rocker panels and wheel wells.

Common Issue 5:

Rear main seal leaks on the 4.3L V6.

📚 Vehicle History

Brand Heritage

Chevrolet Truck History:

Chevrolet has a long-standing history in the light-duty truck segment, with the S-10 being a significant player.

Model Evolution

S10 Generation 2:

This manual covers the second generation (GMT330) S10, introduced in 1994, featuring a more aerodynamic design and updated powertrains.

Production

Manufacturing Locations:

North America (primarily U.S. and Mexico)

Production Years For Generation:

1994-2004 (North America)

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

The S10 was a popular truck and often cited in industry reviews for its value and capability, though specific 'Truck of the Year' awards vary by publication and year.