Target Audience:
DIY mechanics, independent repair shops, fleet maintenance
Advantage:
Licensed OE materials, convenient digital access, cost-effective compared to printed manuals or dealership service
Licensing:
Officially licensed by manufacturer's data provider
Access Duration:
1 Year access included, with discounts for extension
Content Source:
RepairSurge (developed with OE materials)
General Coverage:
Complete Service and Repair Information
Specific Systems:
Engine, Drivetrain, Brakes, Suspension, Steering, HVAC, Electrical, Body, Chassis
Estimated Pages:
Comprehensive (exact number not specified, but implied to be extensive)
Type:
Service and Repair Manual Software
Format:
PDF Download (Web-based access with internet connection)
Engine Management:
Diagnosis, repair procedures, component testing, fuel system, ignition system, emissions controls
Drivetrain:
Front suspension, rear suspension, steering system, brake system (front and rear), driveline, axles, universal joints
Electrical:
Wiring diagrams, lighting, instrumentation, power distribution, starter, charging system, body electrical
HVAC:
Air conditioning system, heater system, climate control operation and diagnosis
Body And Chassis:
Body panels, doors, windows, interior trim, frame, bumpers
Maintenance:
Oil change, filter replacement, fluid checks and top-offs, lubrication, tire rotation, spark plug replacement, belt inspection/replacement
Troubleshooting:
System-specific diagnostic trees, symptom-based troubleshooting guides, common fault identification
Repair:
Component removal and installation, system adjustments, calibration procedures, rebuild instructions (where applicable)
Diagnostics:
OBD-II diagnostics, scan tool usage, circuit testing, sensor testing, actuator testing
Depth:
Comprehensive OE-level detail for professional technicians and advanced DIYers
Delivery Method:
Digital Download / Web-based Access
Software Compatibility:
PC, Laptop, Smartphone, Tablet via web browser
Quality:
High-resolution, factory-derived data
Binding:
N/A (Digital Format)
Paper:
N/A (Digital Format)
Engine Option 1:
6.0L (366 ci) Vortec V8 (LQ4/LQ9)
Engine Option 2:
8.1L (496 ci) Vortec V8 (496 Big Block)
Engine Option 3:
6.6L (403 ci) Duramax Diesel V8 (LB7)
Horsepower 6.0L:
Approx. 300-325 hp (depending on sub-model and calibration)
Torque 6.0L:
Approx. 360-370 lb-ft (depending on sub-model and calibration)
Horsepower 8.1L:
Approx. 340 hp
Torque 8.1L:
Approx. 455 lb-ft
Horsepower 6.6L Duramax:
Approx. 300 hp
Torque 6.6L Duramax:
Approx. 520 lb-ft
Fuel Delivery Gas:
Multi-port Fuel Injection (MPFI)
Fuel Delivery Diesel:
High-Pressure Common Rail (HPCR) Fuel System
Valvetrain Gas:
Overhead Valve (OHV), 2 valves per cylinder
Valvetrain Diesel:
Overhead Valve (OHV), 4 valves per cylinder
Transmission Option 1:
Allison 1000 5-Speed Automatic (Standard on Duramax Diesel and optional on some gas models)
Transmission Option 2:
NV4500 5-Speed Manual (Available on some gasoline engines)
Transmission Option 3:
4L80-E 4-Speed Automatic (Available on some gasoline engines)
Allison 1000 Features:
Tow/Haul mode, electronic gear selection, robust construction for heavy-duty use
Allison 1000 Fluid:
Dexron-III (or equivalent, check manual for specific Dexron-VI updates)
4L80-E Fluid:
Dexron-III (or equivalent)
Wheelbase Options:
133.0 inches (Standard Bed), 143.5 inches (Long Bed), 153.0 inches (Dually Long Bed)
Overall Length Options:
Approx. 236.3 inches (Standard Bed), 246.8 inches (Long Bed)
Gvwr Range:
8,600 lbs to 11,400 lbs (depending on configuration)
Curb Weight Range:
Approx. 5,500 lbs to 7,000 lbs
Towing Capacity Max:
Up to 12,000 lbs (properly equipped)
Payload Capacity Max:
Up to 4,500 lbs (properly equipped)
Audio System:
Factory AM/FM stereo with CD player (optional premium audio available), cassette tape player was also an option on some trims.
Cruise Control:
Standard on most trims, an often-appreciated feature for highway driving.
Oem Connectivity:
Limited by 2002 standards; no integrated Bluetooth or USB ports in standard factory systems. Aftermarket solutions common.
Oil Change Interval:
Every 3,000-5,000 miles or 6 months for severe service; consult manual for normal service intervals.
Transmission Fluid Interval:
Every 30,000-50,000 miles for severe towing; consult manual for normal service intervals.
Coolant Flush Interval:
Every 30,000-100,000 miles or 2-5 years depending on coolant type (e.g., Dex-Cool vs. traditional green).
Engine Oil Gas:
SAE 5W-30 Synthetic Blend (API Service SG, SH, SJ, SL or higher)
Engine Oil Diesel:
SAE 15W-40 Diesel Engine Oil (API CI-4 or CH-4)
Coolant:
Ethylene Glycol based coolant (e.g., Dex-Cool for extended life systems, or conventional green coolant with proper additive package)
Common Issues Gas:
Intake manifold gasket leaks (pre- Vortec Max variants), fuel injector issues, exhaust manifold leaks.
Common Issues Diesel:
LB7 Duramax injector issues (requiring special tools for replacement), injector pump failures, glow plug issues.
Common Issues Transmission:
4L80-E internal wear with heavy use, Allison 1000 potential torque converter issues with extreme towing.
Common Issues Suspension:
Ball joint wear, tie rod end wear, front leaf spring issues (especially with heavy loads).
Chevrolet Trucks:
Chevrolet has a long-standing reputation for building durable and capable trucks, dating back to the 1910s.
Silverado Hd Lineage:
The Silverado HD models evolved from the C/K series trucks, with the GMT800 platform (introduced for 1999 for light duty, 2001 for HD) representing a significant redesign for increased capability and comfort.
Assembly Locations:
Fort Wayne, Indiana; Oshawa, Ontario, Canada
